Shield Machine Thrust Cylinder

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Shield Machine Thrust Cylinder

The shield machine thrust cylinder is a high-performance hydraulic cylinder explicitly designed for shield machines used in underground construction and tunneling projects. With its exceptional power, precision, and durability, this cylinder ensures smooth and efficient tunneling operations. Let’s explore this remarkable product’s key characteristics, usage methods, and maintenance tips.

The shield machine thrust cylinder is an indispensable component for successful tunneling operations. With its robust construction, high thrust capacity, precise control, and customizable design, this cylinder empowers shield machines to excavate with unparalleled efficiency and accuracy. By following the recommended usage methods and implementing regular maintenance practices, the shield machine thrust cylinder will continue to deliver exceptional performance, ensuring the smooth progress of your underground construction projects. Experience the power, precision, and reliability of the shield machine thrust cylinder and unlock the full potential of your tunneling endeavors.

Shield Machine Thrust Cylinder Key Characteristics:

  • Robust Construction: The shield machine thrust cylinder is built with rugged construction, utilizing high-quality materials that withstand the demanding conditions encountered in underground construction. Its durable design ensures longevity, reliability, and resistance to mechanical stress, providing a solid foundation for successful tunneling projects.
  • High Thrust Capacity: Engineered for heavy-duty applications, this cylinder delivers impressive thrust capacity, enabling efficient excavation and tunneling. Its high force output makes the shield machine effortlessly propel through various soil types, ensuring maximum productivity and project efficiency.
  • Precise Control and Alignment: The thrust cylinder features advanced hydraulic control mechanisms that provide precise control and alignment during excavation. This ensures accurate positioning of the shield machine, reducing the risk of deviations or misalignments and resulting in precise tunneling and improved project outcomes.
  • Customizable Design: The shield machine thrust cylinder offers customization options for specific project requirements. With various stroke lengths, bore sizes, and mounting configurations, it can be tailored to fit different shield machine models and project specifications, ensuring seamless integration and optimal performance.

Shield Machine Thrust Cylinder Parameter:

Product NameShield Machine Thrust Cylinder
Features:Move the shield machine forward
Bore diameter:140mm~550mm
Rod diameter:120mm~420mm
Stroke: 900mm~4100mm
Pressure:up to 35Mpa
Special requirements can reach up to 45Mpa
Applications:Shield Machine, Tunnel Boring Machinery

Shield Machine Thrust Cylinder Application:

Usage Method Of Shield Machine Thrust Cylinder:

  • Project Assessment: Before deploying the shield machine thrust cylinder, assess the project requirements, including soil conditions, tunnel dimensions, and expected loads. This evaluation will help determine the appropriate cylinder specifications and configuration.
  • Installation and Integration: Follow these steps for successful installation:
    • Securely mount the thrust cylinder onto the shield machine, ensuring proper alignment and stability by the manufacturer’s guidelines.
    • Connect the hydraulic lines to the cylinder, ensuring tight and leak-free connections. Verify compatibility with the hydraulic system and use suitable fittings and hoses.
  • Hydraulic System Setup: Integrate the cylinder into the shield machine’s hydraulic system, connecting it to a reliable power source and control mechanism. Proper setup and calibration of the hydraulic system are crucial for optimal performance and safety.
  • Operational Parameters: Adjust the hydraulic system parameters, such as pressure and flow rate, to align with the excavation requirements. Follow the manufacturer’s recommendations and consult with hydraulic experts if needed.

How To Bleed A Hydraulic Clutch Slave Cylinder?

The specific steps may vary depending on the vehicle make and model. Always consult the vehicle’s owner’s manual for detailed instructions and safety precautions.

What you’ll need:

  1. Brake fluid (check the vehicle’s specifications for the recommended type)
  2. Clear plastic tubing
  3. A container to collect the old brake fluid

Step 1: Prepare the Vehicle

  • Park the vehicle on a level surface and engage the parking brake.
  • Open the vehicle’s hood and locate the clutch master cylinder reservoir. It is usually located near the brake master cylinder.

Step 2: Fill the Clutch Master Cylinder Reservoir

  • Remove the cap from the clutch master cylinder reservoir.
  • Check the fluid level and ensure it is at the recommended level. If necessary, add the specified brake fluid to bring it to the correct level. Be careful not to overfill.

Step 3: Locate the Clutch Slave Cylinder

  • Locate the clutch slave cylinder, which is usually mounted on or near the transmission bell housing.
  • Identify the bleeder valve on the slave cylinder. It is a small valve with a dust cap.

Step 4: Attach the Tubing

  • Attach one end of the clear plastic tubing to the bleeder valve on the slave cylinder. Place the other end into a container to collect the old brake fluid.

Step 5: Bleeding Process

  • Enlist the help of an assistant to assist with the bleeding process.
  • Instruct your assistant to press and hold the clutch pedal to the floor.
  • Open the bleeder valve on the slave cylinder by turning it counterclockwise. As the valve is opened, fluid and air bubbles will be pushed through the tubing into the container.
  • Instruct your assistant to inform you when the clutch pedal reaches the floor and to keep it held down.

Step 6: Close the Bleeder Valve

  • Once your assistant informs you that the pedal is fully depressed, close the bleeder valve clockwise. Ensure it is tightly closed.

Step 7: Repeat the Process

  • Instruct your assistant to release the clutch pedal slowly. Air bubbles and fluid will be drawn back into the system as they release the pedal.
  • Repeat the bleeding process by opening the bleeder valve, having your assistant depress the clutch pedal, and then closing the valve. Repeat this process several times until no air bubbles are visible in the tubing.

Step 8: Check the Fluid Level and Repeat if Necessary

  • After bleeding, check the fluid level in the clutch master cylinder reservoir. Add more brake fluid if needed to maintain the recommended level.
  • If the clutch pedal still feels spongy or inconsistent, repeat the bleeding process until a firm pedal feel is achieved.

Step 9: Final Checks

  • Once the bleeding process is complete, ensure that the bleeder valve is tightly closed.
  • Remove the plastic tubing and clean any spilled brake fluid.
  • Replace the clutch master cylinder reservoir cap.

工厂的能力和产能:

(1) 装配

我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线,设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统,设计年生产能力 20 万只,并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台(套)。设备资源的优化配置和高效利用,保证了产品的精度要求,满足了产品的高质量需求。

(2) 机加工

加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备,可加工最大内径 400 毫米、最大长度 6 米的气缸管。

(3) 焊接

(4) 油漆和涂料

配备中小型圆筒自动水性漆喷涂线,实现机器人自动上下料和自动喷涂,设计产能为每班 4000 件;
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线,设计产能为每班 60 箱。

(5) 测试

我们拥有一流的检验设施和试验台,确保气缸的性能符合要求。

 

 

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!

 

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