Shield Machine Articulated Cylinder

The shield machine articulated cylinder is a cutting-edge hydraulic component specifically designed for shield machines used in tunneling and underground construction projects. With its exceptional flexibility, reliability, and efficiency, this cylinder is vital in ensuring smooth excavation operations. This article will delve into the key characteristics, usage methods, and maintenance tips for this remarkable product.

The shield machine articulated cylinder revolutionizes tunneling operations with its flexible range of motion, robust construction, and precise hydraulic control. Its articulated design enables exceptional adaptability, maneuverability, and efficiency, making it indispensable for successful underground construction projects. By following the recommended usage methods and implementing regular maintenance practices, the shield machine articulated cylinder will continue to deliver exceptional performance, ensuring the smooth progress of your tunneling endeavors. Experience the flexibility, efficiency, and reliability of the shield machine articulated cylinder and unlock the full potential of your tunneling projects.

Shield Machine Articulated Cylinder Key Characteristics:

1. Articulated Design: The shield machine articulated cylinder features an innovative articulated design that allows for enhanced maneuverability and adaptability during tunneling operations. Its unique structure enables the shield machine to navigate challenging terrains, tight curves, and varying tunnel alignments with ease, ensuring maximum efficiency and project success.
2. Robust Construction: Built with high-quality materials and precise engineering, this cylinder exhibits exceptional durability and resistance to the demanding conditions encountered in underground construction. Its robust construction ensures reliable performance, longevity, and minimal downtime, even in the harshest operating environments.
3. Flexible Range of Motion: The articulated cylinder offers a wide range of motion, allowing the shield machine to articulate and adjust its position as required. This flexibility enables precise alignment, efficient excavation, and improved tunneling accuracy, ultimately resulting in faster project completion and reduced costs.
4. Hydraulic Control System: Equipped with advanced hydraulic control systems, the Shield Machine Articulated Cylinder provides precise and responsive control over the articulation movement. This ensures smooth operation and allows operators to maintain optimal control over the shield machine, enhancing safety and productivity.

Shield Machine Articulated Cylinder Parameter:

Shield Machine Thrust Cylinder Application:

Usage Method Of Shield Machine Articulated Cylinder:

• Pre-Installation Assessment:  Before installing the shield machine articulated cylinder, assess the project requirements, including tunnel dimensions, alignment constraints, and ground conditions. This evaluation will help determine the appropriate cylinder specifications and configuration for optimal performance.
• Installation and Integration: Follow these steps for successful installation:
  • Securely mount the articulated cylinder onto the shield machine, ensuring proper alignment and stability by the manufacturer’s guidelines.
  • Connect the hydraulic lines to the cylinder, ensuring tight and leak-free connections. Verify compatibility with the hydraulic system and use suitable fittings and hoses.
• Hydraulic System Setup: Integrate the cylinder into the shield machine’s hydraulic system, connecting it to a reliable power source and control mechanism. Proper setup and calibration of the hydraulic system are crucial for optimal performance and safety.
• Operational Control: Familiarize yourself with the control mechanism for the articulated cylinder. Understand the control inputs and their corresponding effects on the cylinder’s range of motion. Practice operating the control system to ensure smooth and precise articulation during tunneling operations.

How To Bleed A Hydraulic Cylinder On A Dump Truck?

Step 1: Prepare the Vehicle and Safety Precautions

• Park the dump truck on a level surface and engage the parking brake.
• Turn off the engine and remove the key from the ignition to prevent accidental activation of the hydraulic system.
• Wear appropriate personal protective equipment, such as gloves and safety glasses, to protect yourself from hydraulic fluid and debris.

Step 2: Locate the Bleeder Valve

• Identify the hydraulic cylinder(s) that need to be bled. These cylinders are typically connected to the dump truck’s lifting mechanism.
• Locate the bleeder valve(s) on the hydraulic cylinder(s). The bleeder valve is a small fitting with a dust cap.

Step 3: Prepare for Bleeding

• Remove the dust cap from the bleeder valve.
• Place rags or towels around the bleeder valve to catch any hydraulic fluid leaking during the bleeding process.

Step 4: Bleeding Process

• With the assistance of another person, who will operate the controls inside the cab, communicate and coordinate the bleeding process.
• Depending on the dump truck’s configuration, instruct the person operating the controls to activate the hydraulic system in the “lower” or “dump” mode.
• Open the bleeder valve by turning it counterclockwise. As the valve is opened, hydraulic fluid and air bubbles will be purged from the system.
• Allow the hydraulic fluid to flow out until a steady stream is observed, indicating that the air has been expelled. Close the bleeder valve by turning it clockwise.

Step 5: Repeat the Process

• Repeat the bleeding process for each hydraulic cylinder that requires bleeding, following the same steps outlined above.
• Ensure that each bleeder valve is closed tightly after bleeding to prevent hydraulic fluid leakage.

Step 6: Check Fluid Level and Operation

• Inspect the hydraulic fluid level in the dump truck’s reservoir. Add fluid if necessary, following the manufacturer’s guidelines.
• Start the engine and operate the hydraulic system to test the operation of the bled cylinders. Verify that they extend and retract smoothly without any abnormal noises or performance issues.

工厂的能力和产能：

(1) 装配

我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线，设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统，设计年生产能力 20 万只，并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台（套）。设备资源的优化配置和高效利用，保证了产品的精度要求，满足了产品的高质量需求。

(2) 机加工

加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备，可加工最大内径 400 毫米、最大长度 6 米的气缸管。

(3) 焊接

(4) 油漆和涂料

配备中小型圆筒自动水性漆喷涂线，实现机器人自动上下料和自动喷涂，设计产能为每班 4000 件；
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线，设计产能为每班 60 箱。

(5) 测试

我们拥有一流的检验设施和试验台，确保气缸的性能符合要求。

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!