Electric Furnace Cover Lifting Cylinder

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Electric Furnace Cover Lifting Cylinder

The electric furnace cover lifting cylinder is a cutting-edge solution designed to enhance safety and efficiency in industrial furnace operations. As a crucial component of furnace equipment, this cylinder facilitates the lifting and lowering of the furnace cover with precision and ease.

The electric furnace cover lifting cylinder is vital in industrial furnace operations, offering enhanced safety, efficiency, and control in lifting and lowering the furnace cover. With its robust construction, efficient lifting capability, electric power system, and advanced safety features, this cylinder elevates the performance and reliability of furnace equipment. By following the recommended usage methods and maintenance practices, you can ensure the optimal operation and longevity of the electric furnace cover lifting cylinder, contributing to a safe and productive furnace environment.

Electric Furnace Cover Lifting Cylinder Key Characteristics:

  1. 坚固的结构
    • The electric furnace cover lifting cylinder cover is built with high-quality materials, ensuring durability and longevity even under demanding operating conditions.
    • Its rugged construction enables it to withstand the extreme temperatures and harsh environments commonly encountered in furnace operations.
  2. Efficient Lifting Capability:
    • This cylinder boasts a powerful lifting capacity, allowing it to effortlessly raise and lower the furnace cover.
    • It provides precise control and smooth operation, minimizing the risk of accidents and maximizing operational efficiency.
  3. Electrically Powered:
    • The electric furnace lifting cylinder operates using an electric power source, eliminating the need for manual or hydraulic assistance.
    • This electrically powered system offers convenience, speed, and reliability, streamlining the furnace cover lifting process.
  4. Safety Features:
    • The cylinder has advanced safety features like overload protection and emergency stop mechanisms.
    • These safety features ensure the protection of personnel and equipment, reducing the risk of accidents and potential damage.

Electric Furnace Cover Lifting Cylinder Parameter:

Product NameElectric Furnace Cover Rotating Cylinder
Bore diameter:210mm
Rod diameter:125mm
Pressure:14MPa
Thrust force:Maximum 484KN
Furnace Cover Rotating Cylinder Applications:Electric Furnace
Thrust force:
Maximum 3448KN
(Bore diameter: 580mm/Rod diameter: 560/pressure14MPa)

Electric Furnace Cylinder Factory:

Usage Method Of Electric Furnace Cover Lifting Cylinder:

  1. Installation:
    • Ensure that the furnace cover lifting mechanism is adequately prepared for installation.
    • Position the electric furnace lifting cylinder in the designated area, aligning it with the lifting mechanism.
    • Securely fasten the cylinder to the lifting mechanism using appropriate bolts or mounting brackets.
  2. Electrical Connection:
    • Connect the electric furnace lifting cylinder to the electrical power source using the provided wiring.
    • Verify that all electrical connections are secure and free from loose connections or exposed wires.
    • Follow the manufacturer’s instructions for proper electrical connection and grounding.
  3. Control Panel Operation:
    • Familiarize yourself with the control panel and its functions.
    • Activate the control panel and ensure that the system is powered on.
    • Use the control buttons or switches to operate the electric furnace lifting cylinder, raising or lowering the furnace cover as needed.
  4. Safety Precautions:
    • Adhere to all safety guidelines and protocols when operating the electric furnace lifting cylinder.
    • Ensure that personnel are clear of the lifting area during operation.
    • Regularly inspect the system for any signs of wear, damage, or malfunction and address any issues promptly.

How To Bleed A Hydraulic Cylinder Without Bleeder Valve?

Bleeding a hydraulic cylinder without a bleeder valve can be more challenging, but it is still possible. Here’s a step-by-step guide on how to bleed a hydraulic cylinder without a bleeder valve:

  1. Prepare the Work Area:
    • Ensure you have a clean and well-lit workspace to work on the hydraulic cylinder.
    • Lay down a protective covering to catch any spills or debris.
  2. Release Hydraulic Pressure:
    • Shut off the hydraulic system and relieve the pressure in the cylinder by activating the control valve or removing the hydraulic hose.
    • Engage any safety locks or blocks to prevent accidental cylinder movement during the bleeding process.
  3. Position the Cylinder:
    • Position the hydraulic cylinder to allow air bubbles to rise to the highest point.
    • If possible, orient the cylinder so that the air can escape from the top end of the cylinder.
  4. Tap the Cylinder:
    • Use a non-metallic tool, such as a rubber mallet or a piece of wood, to tap the sides of the cylinder.
    • Start from the bottom and work your way up, tapping gently to encourage any trapped air to rise to the top of the cylinder.
  5. Stroke the Cylinder:
    • Operate the hydraulic system to move the cylinder through its full range of motion.
    • Extend and retract the cylinder several times to facilitate the movement of any trapped air towards the highest point.
  6. Apply Continuous Pressure:
    • Extend the hydraulic cylinder fully and apply continuous pressure to hold it in the extended position.
    • This constant pressure can help force any air bubbles towards the top of the cylinder.
  7. Monitor for Air Release:
    • Keep a close eye on the cylinder during the bleeding process.
    • Look for any signs of air bubbles escaping from the cylinder, particularly from the top end.
  8. Repeat the Process:
    • If you observe air bubbles escaping, continue tapping the cylinder and cycling it through its full range of motion.
    • Repeat steps 4 to 7 until no more air bubbles are released, indicating that the cylinder is properly bled.
  9. Check for Smooth Operation:
    • Once you have bled the hydraulic cylinder, operate the system to ensure smooth and consistent movement.
    • Verify that there are no abnormal sounds or vibrations during operation.
  10. Reintegrate the Cylinder:
    • Once you have confirmed that the hydraulic cylinder is properly bled and functioning smoothly, reinstall it back into the equipment or machinery.
    • Ensure the cylinder is properly aligned and securely fastened.

工厂的能力和产能:

(1) 装配

我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线,设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统,设计年生产能力 20 万只,并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台(套)。设备资源的优化配置和高效利用,保证了产品的精度要求,满足了产品的高质量需求。

(2) 机加工

加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备,可加工最大内径 400 毫米、最大长度 6 米的气缸管。

(3) 焊接

(4) 油漆和涂料

配备中小型圆筒自动水性漆喷涂线,实现机器人自动上下料和自动喷涂,设计产能为每班 4000 件;
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线,设计产能为每班 60 箱。

(5) 测试

我们拥有一流的检验设施和试验台,确保气缸的性能符合要求。

 

 

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!

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