32 MDC Series Compact Mold Cylinder

The 32 MDC Series compact mold cylinder is an efficient and versatile hydraulic cylinder designed specifically for die applications. With its compact design, superior performance, and durable construction, this cylinder provides reliable and precise operation in various industrial environments. Whether used in injection molding machines, die-casting equipment, or other die-related applications, the 32 MDC compact mold cylinder delivers exceptional functionality and productivity.

· MDC is a compact hydraulic cylinder (cx) with an electrical box and ram rod to control the neutron position of the mold accurately.
· Hydraulic cylinder suitable for plastic mold use.

Compact Mold Cylinder Model Description:

Compact Mold Cylinder Characteristic Data:

Compact Mold Cylinder Structure Chart:

Piston Rod Connection Size Diagram:

Electrical Box Buckle Position, Oil Port Position, And Distribution Outlet Position:

32 MDC Series Compact Mold Cylinder Parameter:

Key Features and Benefits Of 32 MDC Series Compact Mold Cylinder:

1. Компактный дизайн:
   • The 32 MDC Series compact mold cylinders feature a compact design that can be easily integrated into narrow Spaces and mold applications with limited clearance.
   • Its space-saving design ensures optimal use of available workspace while maintaining high performance.
2. High Precision and Accuracy:
   • The cylinder is designed to provide precise and accurate movement, ensuring consistent and repeatable results in mold operation.
   • It provides excellent control over the mold’s opening, closing, and clamping actions, enabling high-quality production.
3. Надежная конструкция:
   • The 32 MDC Series compact mold cylinders feature high-quality materials and components to withstand demanding operating conditions.
   • It has excellent durability, wear resistance, and extended service life, minimizing downtime and maintenance costs.
4. Fast Response Time:
   • With its efficient hydraulic system and optimized design, the cylinder provides fast response times and reduces cycle times for mold operations.
   • Rapid response can improve productivity and increase output.

How To Disassemble Hydraulic Cylinder?

To disassemble a hydraulic cylinder, follow these general steps:

1. Меры предосторожности:
   • Before starting, ensure the hydraulic system is depressurized and the power source is disconnected.
   • Use appropriate personal protective equipment, such as gloves and safety goggles, to protect yourself from potential hazards.
2. Positioning and Support:
   • Place the hydraulic cylinder on a stable work surface, ensuring it is adequately supported to prevent accidental movement or damage.
3. Remove External Components:
   • Disconnect any external components attached to the cylinder, such as hoses, fittings, or mounting brackets.
   • Use suitable tools, such as wrenches or pliers, to loosen and remove these components carefully.
4. Drain Hydraulic Fluid:
   • Locate the drain plug or valve on the cylinder and remove it to allow the hydraulic fluid to drain into a suitable container.
   • Position the cylinder in a way that facilitates complete drainage.
5. Disassemble End Caps:
   • Identify the end caps of the hydraulic cylinder. They are usually located at each end of the cylinder barrel.
   • Remove bolts, screws, or fasteners, securing the end caps using the appropriate tools.
   • If necessary, gently tap the end caps with a rubber mallet to break any seal or adhesive bond.
6. Separate Cylinder Components:
   • With the end caps removed, carefully slide out the piston and piston rod from the cylinder barrel.
   • Please pay attention to any seals, bearings, or bushings present and remove them as necessary.
   • Take note of the order and orientation of the components for easier reassembly.
7. Inspect and Clean Components:
   • Inspect each disassembled component for signs of wear, damage, or contamination.
   • Clean all components using an appropriate solvent or cleaner to remove dirt, debris, or old lubricant.
   • Use a soft cloth or brush to gently clean the surfaces without causing any damage.
8. Replace or Repair Components:
   • If any components show significant wear or damage, consider replacing them with new ones.
   • Repair or rebuild components, such as replacing seals or reconditioning the piston rod.
9. Сборка:
   • Follow the reverse order of disassembly to reassemble the hydraulic cylinder, ensuring proper alignment and orientation of components.
   • Lubricate the appropriate parts with recommended hydraulic fluid or lubricant during reassembly.
   • Tighten all fasteners to the manufacturer’s specifications, using a torque wrench if necessary.
10. Испытания и контроль:

• Once reassembled, conduct a thorough inspection to ensure all components are correctly aligned and secured.
• Test the hydraulic cylinder in a controlled manner to verify its functionality and check for any leaks or abnormal operation.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best compact hydraulic cylinder manufacturers. We can offer comprehensive compact hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!