Hydraulic System For Blast Furnace

The hydraulic system for blast furnaces is a state-of-the-art solution designed to optimize the performance of blast furnaces in industrial environments. This advanced hydraulic system provides superior control, reliability, and efficiency, making it indispensable for blast furnace operation. From steel production to other metal refining processes, blast furnace hydraulic systems allow precise control of critical functions, increasing efficiency, increasing productivity, and reducing downtime.

Hydraulic System For Blast Furnace Parameter:

Motor Power:2.2KW
Oil Tank:80L
System Pressure:3Mpa

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed on the basis of a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Optimal Control for Blast Furnace Operations:

• The blast furnace hydraulic system provides precise control over critical functions such as loading, openings and gates, slag discharge, etc.
• The system ensures precise and responsive control through advanced control valves and hydraulic actuators, allowing operators to fine-tune process parameters for optimal furnace performance.

Reliable and Efficient Hydraulic Power:

• The system features high performance hydraulic pumps and motors that provide reliable, efficient hydraulic power to drive the necessary operations.
• Hydraulic components are designed to withstand harsh blast furnace environmental conditions and provide consistent performance even at high temperatures and heavy loads.

How To Get Water Out Of Tractor Hydraulic System?

Getting water out of a tractor hydraulic system is crucial to prevent damage and ensure the system’s optimal performance. Here’s a step-by-step guide on how to remove water from a tractor hydraulic system:

1. Identify Drain Points:
   • Familiarize yourself with the hydraulic system of your tractor and locate the drain points. These are typically drain plugs or valves positioned at the lowest points of the system.
2. Prepare the System:
   • Ensure that the tractor is turned off and the hydraulic system is depressurized. This is important for safety reasons.
3. Position a Drain Container:
   • Place a suitable drain container or bucket underneath the drain point to collect the drained hydraulic fluid.
4. Loosen the Drain Plug or Valve:
   • Using the appropriate wrench or tool, carefully loosen the drain plug or open the drain valve at the designated drain point. Loosen it enough to allow the water-contaminated hydraulic fluid to flow out.
5. Drain the Hydraulic Fluid:
   • Slowly and gradually open the drain plug or valve to allow the water-contaminated hydraulic fluid to drain out. The fluid may appear milky or have visible water droplets.
6. Flush with Fresh Hydraulic Fluid:
   • Once the majority of the water-contaminated fluid has drained out, close the drain plug or valve.
   • Fill the hydraulic reservoir with fresh, clean hydraulic fluid to flush out any remaining water and contaminants from the system.
7. Operate the Hydraulic System:
   • Start the tractor and activate the hydraulic system. Engage the hydraulic functions, such as raising and lowering attachments or operating the hydraulic controls, to circulate the fresh hydraulic fluid throughout the system.
8. Repeat the Flushing Process:
   • Open the drain plug or valve again to allow the fresh hydraulic fluid to flush out any remaining water and contaminants.
   • Close the drain plug or valve once the fluid appears clean and free of water.
9. Check Fluid Level:
   • Verify the hydraulic fluid level in the reservoir and top it up if necessary to maintain the recommended level.
10. Regular Maintenance:
    • Monitor the hydraulic fluid regularly for signs of water contamination or other impurities. Perform routine fluid analysis to ensure the hydraulic system remains free of water and contaminants.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!