50-100 Double Acting Single Axis MDC Series Compact Mold Cylinder

The double acting single axis MDC Series compact mold cylinder is an advanced hydraulic cylinder designed specifically for die applications. With its innovative features, reliable performance and compact design, this cylinder offers superior functionality and efficiency in a variety of industrial environments. Whether used in injection molding machines, die casting equipment, or other die-related applications, the double-acting single-axis MDC series compact mold cylinders provide precise control and optimal productivity.

· MDC is a compact hydraulic cylinder (cx) with an electrical box and ram rod to control the neutron position of the mold accurately.
· Hydraulic cylinder suitable for plastic mold use.

Compact Mold Cylinder Model Description:

Compact Mold Cylinder Characteristic Data:

Compact Mold Cylinder Structure Chart:

Piston Rod Connection Size Diagram:

Electrical Box Buckle Position, Oil Port Position, And Distribution Outlet Position:

50-100 Double Acting Single Axis MDC Series Compact Mold Cylinder Parameter:

50-100 Double Acting Single Axis MDC Series Compact Mold Cylinder Key Characteristics and Benefits:

1. Double Acting Design:
   • The double-acting single-axis MDC series compact cylinders operate in both directions, allowing two-way movement.
   • This design can effectively and accurately control the mold’s opening and closing action and improve the operation’s flexibility.
2. Single Axis Configuration:
   • This cylinder is designed for uniaxial motion, providing straight-line motion in a single direction.
   • The single-axis configuration simplifies installation and operation, making it suitable for various die applications.
3. Compact and Space-Saving:
   • The MDC Series compact mold cylinders’ compact design optimizes the mold system’s space utilization with limited clearance.
   • Its space-saving structure can be easily integrated into tight Spaces, ensuring efficient use of available workspace.
4. High Precision and Stability:
   • The cylinder provides precise and stable movement, ensuring accurate control of mold action during manufacturing.
   • It provides consistent and repeatable results that ultimately contribute to high-quality production and reduced waste.

How Hard Is It To Rebuild A Hydraulic Cylinder?

Rebuilding a hydraulic cylinder can be a complex task that requires mechanical knowledge, experience, and the right tools. The difficulty level involved in the process can vary depending on the specific design and condition of the cylinder. Here are some factors to consider:

1. Expertise and Experience:
   Rebuilding a hydraulic cylinder requires a good understanding of its components, functionality, and assembly. The process may be more manageable if you have experience working with hydraulic systems or have previously rebuilt hydraulic cylinders. However, if you’re new to hydraulic systems, seeking professional assistance or guidance is recommended.
2. Cylinder Design:
   The complexity of rebuilding a hydraulic cylinder can depend on its design. Some cylinders have more straightforward construction with fewer internal components, making them relatively easier to rebuild. However, more advanced techniques, such as those with multiple stages or integrated features, can be more intricate and challenging to disassemble, reseal, and reassemble correctly.
3. Condition of the Cylinder:
   The overall condition of the hydraulic cylinder also affects the rebuilding process. If the cylinder has severe damage, extensive wear, or corrosion, it may require additional repairs or part replacements, which can add complexity to the rebuild. Assessing the cylinder’s condition beforehand will help determine the level of work needed.
4. Tools and Equipment:
   Rebuilding a hydraulic cylinder often requires specialized tools and equipment. These include hydraulic presses, seal installation tools, snap ring pliers and torque wrenches. Having the necessary tools and knowing how to use them properly is crucial for a successful rebuild.
5. Seal Replacement and Assembly:
   One of the critical steps in rebuilding a hydraulic cylinder is replacing the seals. Ensuring the correct selection and installation of seals is critical for proper functioning and preventing leaks. It requires precision and attention to detail. Additionally, reassembling the cylinder components in the correct order and alignment is crucial for its optimal performance.
6. Testing and Verification:
   After rebuilding the hydraulic cylinder, it’s essential to perform thorough testing to ensure it operates as intended. This can involve pressure testing, checking for leaks, and verifying the cylinder’s range of motion and performance. Proper testing helps identify issues and ensures the cylinder is safe and reliable.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best compact hydraulic cylinder manufacturers. We can offer comprehensive compact hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!