Cilindru hidraulic standard de tip biaxial de tip Heavy Rod

The standard biaxial type heavy rod hydraulic cylinder is a versatile and robust hydraulic element designed to handle demanding industrial applications. With its durable construction, two-axle design, and heavy-duty capabilities, this hydraulic cylinder offers exceptional power, accuracy, and reliability. Whether you need to lift, push, or pull heavy loads, the standard two-axle heavy-rod hydraulic cylinder stands out in challenging conditions.

Essential Characteristics Of Heavy Rod Hydraulic Cylinder:

Robust Construction: This heavy rod hydraulic cylinder is built to last, featuring a sturdy and durable construction using high-quality materials. Its rugged design ensures longevity and resistance to wear, allowing it to withstand heavy loads, high pressures, and harsh operating environments.

Biaxial Design:  The cylinder’s biaxial type configuration provides enhanced stability and control of movement. With its two-shaft construction, the cylinder offers precise positioning and smooth operation, minimizing the risk of misalignment or deflection during use.

Heavy Rod:  The heavy rod design of the standard two-shaft heavy rod hydraulic cylinder enables it to produce a large amount of force output. This feature suits applications that lift, push, or pull heavy loads effortlessly and precisely.

Standard Biaxial Type Heavy Rod Hydraulic Cylinder Parameter:

Usage Method Of Standard Biaxial Type Heavy Rod Hydraulic Cylinder:

1. Mounting: Begin by securely mounting the Standard Biaxial Type Heavy Rod Hydraulic Cylinder using appropriate brackets or fixtures. Ensure proper alignment and stability during installation to prevent misalignment or excessive stress on the cylinder.
2. Hydraulic System Integration: Connect the hydraulic lines to the cylinder, following the manufacturer’s instructions and guidelines. Integrate the cylinder into the hydraulic system by connecting it to a suitable pump or power unit. Ensure compatibility with the cylinder’s specifications and operating requirements.
3. Control and Operation: Utilize the control valves in the hydraulic system to regulate the flow of hydraulic fluid into and out of the cylinder. Adjust the control settings to achieve the desired linear motion and force output. Test the cylinder’s movement to verify its functionality and responsiveness.

Maintenance Of Standard Biaxial Type Heavy Rod Hydraulic Cylinder:

Regular maintenance is essential to ensure optimal performance and longevity of the standard biaxial type heavy rod hydraulic cylinder. Follow these maintenance guidelines:

1. Inspecție periodică: Conduct routine inspections to identify signs of wear, damage, or leaks. Inspect the cylinder body, rod, seals, and other components for abnormalities. Address any issues promptly to prevent further injury or operational inefficiencies.
2. Lubrifiere: Apply the recommended lubricant to the moving parts of the cylinder, including the rod and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Follow the manufacturer’s guidelines for lubrication intervals and use the appropriate lubricant type.
3. Seal Replacement: If you notice seal deterioration or leakage, replace the seals using genuine manufacturer-approved parts. Damaged or worn seals can compromise the cylinder’s performance and may lead to hydraulic fluid leaks.
4. Cleaning: Clean the cylinder by removing dirt, debris, and other contaminants. Use a non-abrasive cleaner and ensure all components are thoroughly dried before reassembly. Regular cleaning promotes optimal performance and prevents premature wear or damage.

How Do You Size A Hydraulic Cylinder？

Sizing a hydraulic cylinder involves determining the appropriate specifications and dimensions of the cylinder to ensure it can effectively perform the desired task. Here are the general steps involved in sizing a hydraulic cylinder:

1. Determine the Required Force: Start by calculating the force required to move or perform the intended task. Consider factors such as the weight of the load, the required acceleration or speed, and any additional forces acting on the system. This force requirement will help determine the minimum force capacity of the hydraulic cylinder.
2. Evaluate the Working Pressure: Determine the maximum working pressure of the hydraulic system in which the cylinder will operate. The working pressure should be sufficient to generate the required force calculated in the previous step. Ensure the hydraulic system, including the pump, valves, and hoses, can handle the anticipated pressure.
3. Calculate the Cylinder Bore Size: The bore size of the cylinder is a critical factor in determining its force capacity. Use the formula: Force (F) = Pressure (P) x Area (A), where the force is in pounds or Newtons, the pressure is in pounds per square inch (psi) or Pascal (Pa), and the area is in square inches or square meters. Rearrange the formula to calculate the required cylinder bore size: Bore Size = √(Force / (Pressure x π)).
4. Consider Stroke Length: Determine the required stroke length the maximum distance the cylinder needs to extend or retract to fulfill its intended function. Ensure the selected cylinder has a stroke length that accommodates the desired movement.
5. Account for Safety Factors: Consider adding a safety factor to the calculated force requirement to ensure the cylinder can handle unexpected loads or variations in operating conditions. A standard safety factor is 1.5 to 2 times the estimated force.
6. Check Speed and Fluid Flow: Consider the desired speed of the cylinder’s movement and ensure that the hydraulic system can provide the necessary fluid flow rate to achieve that speed. Avoid excessive speeds that may compromise safety or cause system instability.
7. Consult Manufacturer Data and Guidelines: Refer to manufacturer catalogs, technical data sheets, and guidelines for specific cylinder models. Manufacturers often provide sizing charts, performance data, and selection guidelines to assist in choosing the appropriate cylinder for your application.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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