Cilindru hidraulic metalurgic de tip flanșă rotundă din spate

The rear round flange type metallurgical hydraulic cylinder is a high-performance hydraulic component designed to meet the demanding requirements of metallurgical applications. With its robust construction, precise control, and reliable operation, this hydraulic cylinder design stands out in the rigorous environment of steel mills, foundries, and other metallurgical processes. Rear round flanged cylinders offer superior performance, efficiency, and durability, making them ideal for the metallurgical industry.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of the flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Rear Round Flange Type Metallurgical Hydraulic Cylinder Parameter:

Cilindru hidraulic metalurgic de tip flanșă rotundă din spate Usage Method:

1. Mounting and Installation:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the hydraulic cylinder.
   • Make sure the mounting surface is clean, level, and able to support the weight and load of the cylinder.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
   • Ensure proper alignment and secure connections to prevent leaks and ensure optimal performance.
3. System Integration and Calibration:
   • Integrate metallurgical hydraulic cylinders into metallurgical equipment or systems by the manufacturer’s guidelines.
   • Calibrate the system to achieve desired operating parameters and ensure smooth functioning.
4. Operating the Cylinder:
   • Start the hydraulic system. Apply pressure to start the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension, contraction, and positioning for efficient metallurgical operations.

Cilindru hidraulic metalurgic de tip flanșă rotundă din spate Characteristics:

• Rear Round Flange Design:  The back circular flange design provides a safe and reliable connection point, ensuring stability and accurate alignment during metallurgical operations.
• Metallurgical Application Focus:  The cylinders are designed to meet the rigorous requirements of metallurgical applications, providing durability and high performance under extreme conditions.
• Precise Control:  The cylinders allow precise control and positioning, enabling the operator to achieve accurate and efficient metallurgical operations.
• Robust Construction:  Metallurgical hydraulic cylinders are made of high-quality materials that withstand heavy loads, extreme temperatures, and harsh operating conditions.
• Efficient Energy Conversion:  The metallurgical hydraulic cylinder adopts advanced hydraulic technology to efficiently transform hydraulic energy into mechanical force and optimize the productivity of the metallurgical process.

How To Bleed A Hydraulic Cylinder Without Bleeder Valve?

Bleeding a hydraulic cylinder without a bleeder valve can be more challenging, but it is still possible. Here’s a step-by-step guide on how to bleed a hydraulic cylinder without a bleeder valve:

1. Prepare the Necessary Tools:
   • You will need a wrench or pliers to loosen and tighten hydraulic fittings.
   • Have a container ready to catch any hydraulic fluid that may come out during the bleeding process.
   • Keep rags or absorbent materials nearby to clean up any spills.
2. Locate the Highest Point:
   • Identify the highest point on the hydraulic cylinder where air bubbles might get trapped.
   • This is typically near the cylinder’s end or at the piston’s top.
3. Loosen the Fitting:
   • Carefully loosen the hydraulic fitting at the highest point using a wrench or pliers.
   • Loosen it enough to allow air and fluid to escape but not so much that it completely disconnects.
4. Apply Pressure:
   • Activate the hydraulic system to apply pressure to the cylinder.
   • This can be done by operating the hydraulic pump or using any controls available.
5. Watch for Air Bubbles:
   • Monitor the hydraulic fitting you loosened for the presence of air bubbles.
   • As the pressure builds, any trapped air will escape through the fitting.
6. Fluid Release:
   • Retighten the fitting once you observe a steady flow of hydraulic fluid without any air bubbles.
   • Be cautious not to overtighten and damage the fitting or hydraulic lines.
7. Repeat the Process:
   • If there are other high points on the cylinder where air bubbles might accumulate, repeat steps 3 to 6 for each location.
   • Start with the highest point and work your way down to ensure all air is released.
8. Check for Proper Operation:
   • Once you have bled the cylinder, check for proper operation by activating the hydraulic system.
   • Verify that the cylinder extends and retracts smoothly without unusual noises or vibrations.
9. Clean Up:
   • Use rags or absorbent materials to clean up hydraulic fluid spills or drips.
   • Dispose of the used hydraulic fluid properly according to local regulations.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding cutii de viteze agricole. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and să coopereze cu noi!