Press Clamping Cylinder

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Press Clamping Cylinder

The press clamping cylinder is a cutting-edge product that delivers exceptional performance and reliability in various industrial applications. With its advanced features and robust design, this cylinder offers enhanced clamping force, precise control, and improved productivity.

The press clamping cylinder is a game-changer in industrial applications, offering high clamping force, precise control, and fast operation. With its versatile mounting options and reliable performance, this cylinder enhances productivity, efficiency, and precision in various industrial processes. Following the recommended usage methods and maintenance practices, you can maximize the press clamping cylinder’s longevity, reliability, and safety in your industrial setup. Choose this cylinder to unlock the full potential of your industrial processes and quickly achieve superior results.

Press Clamping Cylinder Key Characteristics:

  1. High Clamping Force:
  • The press clamping cylinder boasts a powerful clamping force, allowing it to securely hold workpieces in place during machining, welding, or assembly processes.
  • With its robust construction and optimized design, this cylinder provides reliable and consistent clamping force, ensuring stability and accuracy.
  1. Precise Control:
  • This cylinder features precise control mechanisms that enable operators to adjust the clamping force accurately.
  • The ability to fine-tune the clamping force ensures optimal gripping without damaging delicate workpieces, resulting in superior quality and reduced rework.
  1. Fast Operation:
  • The press clamping cylinder is engineered for rapid clamping and release operations, minimizing downtime and maximizing productivity.
  • Its efficient design and high-speed actuation allow quick workpiece changes, reducing cycle times and improving overall efficiency.
  1. Versatile Mounting Options:
  • This cylinder offers versatile mounting options, including flange, foot, or threaded body mounts, providing flexibility to integrate seamlessly into different industrial setups.
  • The variety of mounting options enables easy installation and integration with existing machinery or customized workstations.

Press Clamping Cylinder Parameter:

Product NameHydraulic Press Clamping Cylinder
Features:Tighten the clamp head that holds the steel ingot or billet
Bore diameter:125mm~700mm
Rod diameter:80mm~520mm
Stroke≤1200mm
Thrust force:Maximum 9621KN
(Cylinder diameter 700mm/pressure25MPa)
 Clamping Cylinder Applications:Hydraulic Press
Features:
Tighten the clamp head that holds the steel ingot or billet
Specification:
Bore diameter: 125mm~700mm
Rod diameter: 80mm~520mm
Stroke≤1200mm
Thrust force:
Maximum 9621KN
(Cylinder diameter 700mm/pressure25MPa)

Press Cylinder Factory:

Usage Method Of Press Clamping Cylinder:

  1. Mounting and Installation:
  • Begin by selecting the appropriate mounting option for your application, such as flange, foot, or threaded body.
  • Follow the manufacturer’s instructions or guidelines to securely mount the press clamping cylinder to the desired location, ensuring proper alignment and stability.
  1. Adjusting Clamping Force:
  • Depending on the requirements of your application, use the provided controls or adjustment mechanisms to set the desired clamping force.
  • Carefully consider the workpiece material, size, and processing requirements to achieve the optimal clamping force for the best results.
  1. Workpiece Clamping:
  • Position the workpiece within the clamping range of the press clamping cylinder.
  • Activate the cylinder to apply the clamping force, ensuring a secure grip on the workpiece.
  • Verify that the clamping force is sufficient to hold the workpiece firmly during the required operation.

How To Remove Hydraulic Cylinder End Cap?

Removing the end cap of a hydraulic cylinder is a straightforward process that requires some essential tools and careful execution. Here’s a step-by-step guide on how to remove the hydraulic cylinder end cap:
  1. Safety First: Before starting any work on the hydraulic cylinder, ensure the system is depressurized and all hydraulic power is turned off. This will prevent any unexpected movement or hydraulic fluid discharge.
  2. Gather Tools: You will need appropriate tools, including wrenches, socket sets, a rubber mallet, and a pry bar or screwdriver.
  3. Identify the End Cap: The end cap is typically located on one end of the hydraulic cylinder and is secured with bolts or retaining rings.
  4. Access the Bolts: If the end cap is held in place with bolts, use the appropriate wrench or socket set to loosen and remove them. Start by loosening the bolts in a crisscross pattern to ensure even pressure release.
  5. Remove the Retaining Rings: The end cap may sometimes be secured with retaining rings. Use a pry bar or screwdriver to carefully pry off the retaining rings, ensuring they do not damage the cylinder or the end cap.
  6. Tap Gently: Once the bolts or retaining rings are removed, the end cap may still be tightly sealed due to hydraulic pressure or friction. Use a rubber mallet to gently tap around the end cap’s perimeter. This helps to break any adhesive or sealing material and loosen the end cap.
  7. Pry Off the End Cap: With the end cap loosened, use a pry bar or a screwdriver to pry off the end cap carefully. Start at one edge and work your way around, applying gentle and even pressure to avoid damaging the cylinder or the end cap. Tap the pry bar lightly with a rubber mallet to help release the end cap.
  8. Inspect and Clean: Once the end cap is removed, inspect it for any signs of damage, wear, or leakage. Take note of any seals or gaskets that may need replacement. Clean the end cap and the cylinder mounting surface thoroughly to ensure a proper reassembling seal.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

 

 

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