50-100 Double Acting Single Axis MDC Series Compact Mold Cylinder

The double acting single axis MDC Series compact mold cylinder is an advanced hydraulic cylinder designed specifically for die applications. With its innovative features, reliable performance and compact design, this cylinder offers superior functionality and efficiency in a variety of industrial environments. Whether used in injection molding machines, die casting equipment, or other die-related applications, the double-acting single-axis MDC series compact mold cylinders provide precise control and optimal productivity.

· MDC is a compact hydraulic cylinder (cx) with an electrical box and ram rod to control the neutron position of the mold accurately.
· Hydraulic cylinder suitable for plastic mold use.

Compact Mold Cylinder Model Description:

Compact Mold Cylinder Characteristic Data:

Compact Mold Cylinder Structure Chart:

Piston Rod Connection Size Diagram:

Electrical Box Buckle Position, Oil Port Position, And Distribution Outlet Position:

50-100 Double Acting Single Axis MDC Series Compact Mold Cylinder Parameter:

50-100 Double Acting Single Axis MDC Series Compact Mold Cylinder Key Characteristics and Benefits:

1. Double Acting Design:
   • The double-acting single-axis MDC series compact cylinders operate in both directions, allowing two-way movement.
   • This design can effectively and accurately control the mold’s opening and closing action and improve the operation’s flexibility.
2. Single Axis Configuration:
   • This cylinder is designed for uniaxial motion, providing straight-line motion in a single direction.
   • The single-axis configuration simplifies installation and operation, making it suitable for various die applications.
3. Compact and Space-Saving:
   • The MDC Series compact mold cylinders’ compact design optimizes the mold system’s space utilization with limited clearance.
   • Its space-saving structure can be easily integrated into tight Spaces, ensuring efficient use of available workspace.
4. High Precision and Stability:
   • The cylinder provides precise and stable movement, ensuring accurate control of mold action during manufacturing.
   • It provides consistent and repeatable results that ultimately contribute to high-quality production and reduced waste.

How Hard Is It To Rebuild A Hydraulic Cylinder?

Rebuilding a hydraulic cylinder can be a complex task that requires mechanical knowledge, experience, and the right tools. The difficulty level involved in the process can vary depending on the specific design and condition of the cylinder. Here are some factors to consider:

1. Expertise and Experience:
   Rebuilding a hydraulic cylinder requires a good understanding of its components, functionality, and assembly. The process may be more manageable if you have experience working with hydraulic systems or have previously rebuilt hydraulic cylinders. However, if you’re new to hydraulic systems, seeking professional assistance or guidance is recommended.
2. Cylinder Design:
   The complexity of rebuilding a hydraulic cylinder can depend on its design. Some cylinders have more straightforward construction with fewer internal components, making them relatively easier to rebuild. However, more advanced techniques, such as those with multiple stages or integrated features, can be more intricate and challenging to disassemble, reseal, and reassemble correctly.
3. Condition of the Cylinder:
   The overall condition of the hydraulic cylinder also affects the rebuilding process. If the cylinder has severe damage, extensive wear, or corrosion, it may require additional repairs or part replacements, which can add complexity to the rebuild. Assessing the cylinder’s condition beforehand will help determine the level of work needed.
4. Tools and Equipment:
   Rebuilding a hydraulic cylinder often requires specialized tools and equipment. These include hydraulic presses, seal installation tools, snap ring pliers and torque wrenches. Having the necessary tools and knowing how to use them properly is crucial for a successful rebuild.
5. Seal Replacement and Assembly:
   One of the critical steps in rebuilding a hydraulic cylinder is replacing the seals. Ensuring the correct selection and installation of seals is critical for proper functioning and preventing leaks. It requires precision and attention to detail. Additionally, reassembling the cylinder components in the correct order and alignment is crucial for its optimal performance.
6. Testing and Verification:
   After rebuilding the hydraulic cylinder, it’s essential to perform thorough testing to ensure it operates as intended. This can involve pressure testing, checking for leaks, and verifying the cylinder’s range of motion and performance. Proper testing helps identify issues and ensures the cylinder is safe and reliable.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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