50-100 Double Acting Double Axis MDC Series Compact Mold Cylinder

The double-acting, double-axis MDC Series compact mold cylinder is an innovative hydraulic cylinder explicitly designed for die applications. With its advanced features, reliable performance, and compact design, this cylinder offers superior functionality and efficiency in various industrial environments. Whether used in injection molding machines, die-casting equipment, or other die-related applications, the double-acting two-axis MDC series compact mold cylinders provide precise control and optimal productivity.

· MDC is a compact hydraulic cylinder (cx) with an electrical box and ram rod to control the neutron position of the mold accurately.
· Hydraulic cylinder suitable for plastic mold use.

Compact Mold Cylinder Model Description:

Compact Mold Cylinder Characteristic Data:

Compact Mold Cylinder Structure Chart:

Piston Rod Connection Size Diagram:

Electrical Box Buckle Position, Oil Port Position, And Distribution Outlet Position:

50-100 50-100 Double Acting Double Axis MDC Series Compact Mold Cylinder Parameter:

50-100 Double Acting Double Axis MDC Series Compact Mold Cylinder Usage Method:

1. Double Acting Design:
   • The dual-acting dual-axis MDC series compact cylinders operate in both directions, allowing bi-directional movement.
   • This design can effectively and accurately control the mold’s opening and closing action and improve the operation’s flexibility.
2. Double Axis Configuration:
   • The cylinder is designed for biaxial motion, providing straight action in two vertical directions.
   • The dual-axis configuration allows complex mold actions, such as part ejection or core movement, increasing the versatility of the mold.
3. Compact and Space-Saving:
   • The compact design of the MDC Series close mold cylinders optimizes the space utilization of the mold system with limited clearance.
   • Its space-saving structure can be easily integrated into tight Spaces, ensuring efficient use of available workspace.
4. High Precision and Stability:
   • The cylinder provides precise and stable movement, ensuring accurate control of mold action during the manufacturing process.
   • It provides consistent and repeatable results that ultimately contribute to high-quality production and reduced waste.

How To Remove Hydraulic Cylinder From Front End Loader?

Removing a hydraulic cylinder from a front-end loader requires careful preparation and execution. Here’s a step-by-step guide to help you through the process:

1. Safety First:
   • Before starting work, ensure the front-end loader is parked on a level surface and the engine is turned off.
   • Engage the parking brake and place wheel chocks behind the rear wheels to prevent accidental movement.
   • Wear appropriate personal protective equipment (PPE), including gloves and safety glasses.
2. Identify the Cylinder:
   • Locate the hydraulic cylinder you intend to remove. It will be connected to the loader’s hydraulic system and attached to specific mounting points.
3. Relieve Hydraulic Pressure:
   • To avoid sudden movements or potential injury, relieve the hydraulic pressure in the system before disconnecting the cylinder.
   • Start the engine and operate the loader’s hydraulic controls to move the bucket or attachment to a fully extended or raised position.
   • Shut off the engine and release any remaining pressure by operating the hydraulic controls a few times.
4. Disconnect Hydraulic Connections:
   • Locate the hydraulic hoses or lines connected to the cylinder. These are typically secured with fittings, bolts, or quick-release couplings.
   • Carefully loosen and disconnect the hydraulic connections, using appropriate tools as needed.
   • Be prepared for some hydraulic fluid to leak, so have a catch basin or absorbent material ready to minimize spills.
5. Remove Mounting Hardware:
   • Identify the mounting points where the cylinder is attached to the loader’s structure. These may include pins, bolts, or brackets.
   • Remove any retaining pins or bolts securing the cylinder to the loader using the appropriate tools.
   • Keep track of the hardware as you remove it, ensuring it isn’t misplaced or lost.
6. Detach the Cylinder:
   • With the hydraulic connections and mounting hardware removed, the cylinder should now be free to be detached.
   • Carefully slide or maneuver the cylinder out of its mounting position, not damaging any surrounding components or hydraulic lines.
   • Use lifting equipment or assistance to handle and remove the cylinder from the loader safely.
7. Proper Storage and Maintenance:
   • Once the cylinder is removed, inspect it for any signs of damage or wear. Replace any worn-out seals or components, if required.
   • Store the hydraulic cylinder in a clean and dry area, protected from dust, moisture, and extreme temperatures.
   • If the cylinder requires further servicing, consult the manufacturer’s guidelines or seek professional assistance.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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