Stacker Reclaimer Skeleton Pitch Cylinder

The stacker reclaimer skeleton pitch cylinder is a crucial hydraulic component designed to optimize the functionality and performance of stacker reclaimers in bulk material handling applications. This specialized cylinder enables precise control and adjustment of the skeleton bucket’s pitch angle, facilitating efficient material pickup and discharge. With its exceptional features, robust construction, and reliable performance, the stacker reclaimer skeleton pitch cylinder revolutionizes the efficiency and productivity of bulk material handling operations.

The stacker reclaimer skeleton pitch cylinder is vital in the bulk material handling industry, offering precise pitch control, robust construction, and high load-bearing capacity. Its ability to optimize the skeleton bucket’s pitch angle facilitates efficient loading and unloading, minimizing material spillage and enhancing productivity. By following the recommended usage methods and implementing regular maintenance practices, companies can maximize their stacker reclaimer operations’ performance, longevity, and reliability. The stacker reclaimer skeleton pitch cylinder is an invaluable investment for bulk material handling operations, empowering operators to achieve optimal efficiency, accuracy, and productivity in the dynamic and demanding field of bulk material handling.

Stacker Reclaimer Skeleton Pitch Cylinder Key Characteristics:

• Precise Pitch Control: The stacker reclaimer skeleton pitch cylinder offers precise control over the pitch angle of the skeleton bucket. Operators can easily adjust the angle to match the material characteristics and optimize the loading and unloading process. This precision ensures efficient material handling, minimizing spillage and enhancing productivity.
• Robust Construction: This cylinder is engineered with high-quality materials and rugged construction to withstand the demanding conditions of bulk material handling. It is designed to endure heavy loads, impacts, and harsh environments, ensuring long-lasting performance and reliability.
• High Load-bearing Capacity: The stacker reclaimer skeleton pitch cylinder is built to handle heavy loads encountered in bulk material managing operations. It features a sturdy piston and rod design that can withstand extreme forces, providing stability and confidence.

Stacker Reclaimer Skeleton Pitch Cylinder Parameter:

Stacker Reclaimer Cylinder Application:

Usage Method Of Stacker Reclaimer Skeleton Pitch Cylinder:

Pitch Adjustment: To utilize the Stacker Reclaimer Skeleton Pitch Cylinder effectively, follow these steps:

a. Engage the hydraulic system of the stacker reclaimer and ensure the hydraulic pressure is within the recommended operating range.
b. Use the control interface or joystick provided to adjust the pitch angle of the skeleton bucket.
c. The Stacker Reclaimer Skeleton Pitch Cylinder will respond to the operator’s input, smoothly and precisely adjusting the pitch angle.
d. Monitor the material flow and adjust the pitch angle as necessary to ensure efficient loading or unloading.

How Hydraulic Cylinders Are Made?

The lifting capacity of a hydraulic cylinder depends on various factors, including its design, size, operating pressure, and the specific application it is used for. Hydraulic cylinders are engineered to handle multiple loads, from light-duty to heavy-duty applications.

The manufacturer typically specifies the lifting capacity of a hydraulic cylinder, which can vary greatly depending on the cylinder’s size and intended use. Smaller cylinders may have lifting capacities of a few hundred pounds or kilograms, while larger cylinders can handle loads in the tens or hundreds of tons.

To determine the lifting capacity of a hydraulic cylinder for a specific application, it is essential to consider the following factors:

1. Bore Size: A hydraulic cylinder’s bore size refers to the cylinder barrel’s internal diameter. Generally, larger bore sizes allow for higher lifting capacities.
2. Rod Diameter: The rod diameter of the hydraulic cylinder refers to the diameter of the piston rod. A thicker rod typically provides increased strength and lifting capacity.
3. Operating Pressure: The operating pressure of the hydraulic system influences the lifting capacity. Higher operating pressures can generate more force, resulting in a higher lifting capacity.
4. Stroke Length: The stroke length refers to the distance the piston can travel within the cylinder barrel. Longer stroke lengths can increase the overall lifting capacity.
5. Mounting Configuration: The mounting configuration of the hydraulic cylinder can also affect its lifting capacity. Different mounting types offer varying levels of stability and load-bearing capabilities.
6. Safety Factors: It is essential to consider safety factors and ensure the hydraulic cylinder is not overloaded beyond its specified lifting capacity. Overloading can lead to cylinder failure, equipment damage, and safety hazards.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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