32 MDC Series Compact Mold Cylinder

The 32 MDC Series compact mold cylinder is an efficient and versatile hydraulic cylinder designed specifically for die applications. With its compact design, superior performance, and durable construction, this cylinder provides reliable and precise operation in various industrial environments. Whether used in injection molding machines, die-casting equipment, or other die-related applications, the 32 MDC compact mold cylinder delivers exceptional functionality and productivity.

· MDC is a compact hydraulic cylinder (cx) with an electrical box and ram rod to control the neutron position of the mold accurately.
· Hydraulic cylinder suitable for plastic mold use.

Compact Mold Cylinder Model Description:

Compact Mold Cylinder Characteristic Data:

Compact Mold Cylinder Structure Chart:

Piston Rod Connection Size Diagram:

Electrical Box Buckle Position, Oil Port Position, And Distribution Outlet Position:

32 MDC Series Compact Mold Cylinder Parameter:

Key Features and Benefits Of 32 MDC Series Compact Mold Cylinder:

1. Compact Design:
   • The 32 MDC Series compact mold cylinders feature a compact design that can be easily integrated into narrow Spaces and mold applications with limited clearance.
   • Its space-saving design ensures optimal use of available workspace while maintaining high performance.
2. High Precision and Accuracy:
   • The cylinder is designed to provide precise and accurate movement, ensuring consistent and repeatable results in mold operation.
   • It provides excellent control over the mold’s opening, closing, and clamping actions, enabling high-quality production.
3. Robust Construction:
   • The 32 MDC Series compact mold cylinders feature high-quality materials and components to withstand demanding operating conditions.
   • It has excellent durability, wear resistance, and extended service life, minimizing downtime and maintenance costs.
4. Fast Response Time:
   • With its efficient hydraulic system and optimized design, the cylinder provides fast response times and reduces cycle times for mold operations.
   • Rapid response can improve productivity and increase output.

How To Disassemble Hydraulic Cylinder?

To disassemble a hydraulic cylinder, follow these general steps:

1. Safety Precautions:
   • Before starting, ensure the hydraulic system is depressurized and the power source is disconnected.
   • Use appropriate personal protective equipment, such as gloves and safety goggles, to protect yourself from potential hazards.
2. Positioning and Support:
   • Place the hydraulic cylinder on a stable work surface, ensuring it is adequately supported to prevent accidental movement or damage.
3. Îndepărtați componentele externe:
   • Disconnect any external components attached to the cylinder, such as hoses, fittings, or mounting brackets.
   • Use suitable tools, such as wrenches or pliers, to loosen and remove these components carefully.
4. Drain Hydraulic Fluid:
   • Locate the drain plug or valve on the cylinder and remove it to allow the hydraulic fluid to drain into a suitable container.
   • Position the cylinder in a way that facilitates complete drainage.
5. Disassemble End Caps:
   • Identify the end caps of the hydraulic cylinder. They are usually located at each end of the cylinder barrel.
   • Remove bolts, screws, or fasteners, securing the end caps using the appropriate tools.
   • If necessary, gently tap the end caps with a rubber mallet to break any seal or adhesive bond.
6. Separate Cylinder Components:
   • With the end caps removed, carefully slide out the piston and piston rod from the cylinder barrel.
   • Please pay attention to any seals, bearings, or bushings present and remove them as necessary.
   • Take note of the order and orientation of the components for easier reassembly.
7. Inspect and Clean Components:
   • Inspect each disassembled component for signs of wear, damage, or contamination.
   • Clean all components using an appropriate solvent or cleaner to remove dirt, debris, or old lubricant.
   • Use a soft cloth or brush to gently clean the surfaces without causing any damage.
8. Replace or Repair Components:
   • If any components show significant wear or damage, consider replacing them with new ones.
   • Repair or rebuild components, such as replacing seals or reconditioning the piston rod.
9. Reasamblare:
   • Follow the reverse order of disassembly to reassemble the hydraulic cylinder, ensuring proper alignment and orientation of components.
   • Lubricate the appropriate parts with recommended hydraulic fluid or lubricant during reassembly.
   • Tighten all fasteners to the manufacturer’s specifications, using a torque wrench if necessary.
10. Testing and Inspection:

• Once reassembled, conduct a thorough inspection to ensure all components are correctly aligned and secured.
• Test the hydraulic cylinder in a controlled manner to verify its functionality and check for any leaks or abnormal operation.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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