Cilindro hidráulico metalúrgico com cabeçote redondo tipo flange

The head round flange type metallurgical hydraulic cylinder is a cutting-edge element specially designed for metallurgical applications. With its superior performance, rugged construction, and innovative design, this metallurgical hydraulic cylinder provides precise control, durability, and efficiency in demanding industrial environments. Whether used in steel mills, foundries, or other metallurgical processes, headround flange-type cylinders offer outstanding results.

Y-HG1 series of metallurgical hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Head Round Flange Type Metallurgical Hydraulic Cylinder Parameter:

Cilindro hidráulico metalúrgico com cabeçote redondo tipo flange Método de uso:

1. Mounting and Installation:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the hydraulic cylinder.
   • Ensure that the mounting surface is clean, flat, and able to withstand the weight and load of the cylinder.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
   • Ensure proper alignment and secure connections to prevent leaks.
3. System Integration and Calibration:
   • By the manufacturer’s guidelines, integrate metallurgical hydraulic cylinders into metallurgical equipment or systems.
   • Calibrate the system to achieve optimal performance and desired operation parameters.
4. Operating the Cylinder:
   • Activate the hydraulic system to apply pressure and initiate the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension and precise positioning for efficient metallurgical operation.

Cilindro hidráulico metalúrgico com cabeçote redondo tipo flange Características:

• Head Rectangular Flange Design:  The unique rectangular flange design provides enhanced stability, precise alignment, and improved load distribution during operation, ensuring optimal performance in metallurgical processes.
• Metallurgical Application Focus:  The cylinders are precisely designed to meet the demanding requirements of metallurgical applications, providing reliability and durability under extreme conditions.
• Superior Performance:  Cylinders offer excellent performance, enabling accurate positioning, smooth operation, and high productivity in metallurgical processes.
• Robust Construction:  Manufactured from high-quality materials, the cylinders can withstand heavy loads and harsh operating conditions, ensuring long-term durability and reliable performance.
• Safety Features:  The design combines overload protection and an emergency shutdown mechanism, prioritizing operator safety in the metallurgical process.

How To Bleed Hydraulic Cylinder?

Bleeding a hydraulic cylinder is a process that removes air or gas trapped within the cylinder and ensures proper operation and performance. Here’s a step-by-step guide on how to bleed a hydraulic cylinder:

1. Preparation:
   • Ensure the hydraulic system is powered off and any pressure sources are locked out or depressurized.
   • Use appropriate personal protective equipment, such as gloves and safety glasses, to protect against potential hazards.
2. Locate Bleed Valve:
   • Identify the bleed valve on the hydraulic cylinder. It is typically located near the top or conveniently for accessing and bleeding air.
3. Position Cylinder:
   • Position the hydraulic cylinder to allow the air or gas to rise and escape through the bleed valve.
   • If necessary, adjust the cylinder’s position, for example, by extending or retracting it partially to facilitate air release.
4. Open Bleed Valve:
   • Carefully open the bleed valve using an appropriate wrench or tool by turning it counterclockwise.
   • Be cautious not to loosen or remove the valve to prevent hydraulic fluid leakage.
5. Bleed Air:
   • Slowly operate the hydraulic system to pressurize the cylinder, such as activating the pump or actuating the controls.
   • As the system operates, air or gas trapped within the cylinder will begin to escape through the open bleed valve.
   • Allow the air to bleed entirely until only hydraulic fluid flows from the valve.
   • Monitor the hydraulic fluid level in the reservoir and refill if necessary to maintain proper fluid levels.
6. Close Bleed Valve:
   • Once all the air has been bled, carefully close the bleed valve clockwise until it is snug.
   • Ensure the valve is securely closed, but avoid over-tightening to prevent damage.
7. Check Cylinder Operation:
   • Restore power to the hydraulic system and test the operation of the cylinder.
   • Verify that the cylinder extends and retracts smoothly without abnormal noises or vibrations.
   • Observe the cylinder’s performance and ensure it operates as expected.
8. Regular Maintenance:
   • To prevent future air accumulation, implement routine maintenance practices, such as checking for leaks, maintaining proper fluid levels, and addressing any issues promptly.
   • Regularly inspect the hydraulic system and cylinders, including seals, connections, and hoses, to identify and resolve potential problems.

Aptidão e capacidade da fábrica:

(1) Montagem

Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.

(2) Usinagem

A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.

(3) Soldagem

(4) Pintura e revestimento

Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.

(5) Testes

Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding caixas de câmbio agrícolas. Exportamos nossos produtos para clientes em todo o mundo e conquistamos uma boa reputação devido à qualidade superior de nossos produtos e ao serviço pós-venda. Convidamos clientes nacionais e estrangeiros a entrar em contato conosco para negociar negócios, trocar informações e cooperar conosco!