Método de cabeçote Cilindro hidráulico metalúrgico tipo orquídea

The head method orchid-type metallurgical hydraulic cylinder is a versatile, high-performance component explicitly designed for metallurgical applications. The product provides superior functionality, precise control, and reliable operation in demanding industrial environments. Its head method of orchid design ensures optimum performance, stability, and safety in the process.

The hydraulic cylinder of Y-HG1 series metallurgical equipment is a double-acting piston cylinder; the cylinder diameter is generally within the range of 40~320mm, and the working pressure is <=16MPA. The hydraulic oil system can transport the active medium, such as emulsion, and install different models, such as flanges, earrings, pins, and release devices (base).

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Head Method Orchid Type Metallurgical Hydraulic Cylinder Parameter:

Método de cabeçote Cilindro hidráulico metalúrgico tipo orquídea Método de uso:

1. Mounting and Installation:
   • Determine the appropriate installation position of the hydraulic cylinder according to the specific metallurgical application and equipment requirements.
   • Ensure the mounting surface is clean, flat, and can withstand the cylinder load.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
   • Ensure proper alignment and secure connection to prevent leakage.
3. System Integration and Calibration:
   • According to the manufacturer’s guidelines, integrate metallurgical hydraulic cylinders into metallurgical equipment or systems.
   • Calibrate the system to achieve desired performance and operating parameters.
4. Operating the Cylinder:
   • Start the hydraulic system. Apply pressure to start the movement of the hydraulic cylinder.
   • Control the cylinder’s extension, retraction, and positioning through the hydraulic control system.

Método de cabeçote Cilindro hidráulico metalúrgico tipo orquídea Manutenção:

1. Regular Inspection:
   • Conduct routine inspections of the metallurgical hydraulic cylinder to check for leaks, signs of wear, or damage.
   • Inspect the mounting brackets, fasteners, and connections to ensure they are secure and functioning correctly.
2. Lubrication:
   • Follow the manufacturer’s recommendations regarding lubrication intervals and the type of lubricant to use
   • Apply lubricant to the necessary parts, such as the piston rod, seals, and bearings, to reduce friction and ensure smooth operation.
3. Cleaning:
   • Keep metallurgical hydraulic cylinders and their surrounding areas clean from dirt, debris, and contaminants that may affect their performance.
   • Use appropriate cleaning methods and materials to avoid damaging the cylinder or its components.

How To Replace Hydraulic Cylinder Seals?

Replacing hydraulic cylinder seals requires careful attention to detail and adherence to proper procedures. Here’s a step-by-step guide to help you with the process:

1. Gather the Necessary Tools and Materials:
   • New seals for the hydraulic cylinder.
   • Seal installation tool kit (if available).
   • Clean rags or towels.
   • Proper personal protective equipment, such as gloves and safety glasses.
2. Prepare the Work Area:
   • Ensure you have a clean and well-lit workspace to perform the seal replacement.
   • Clean the exterior of the hydraulic cylinder to prevent dirt and debris from entering during the process.
3. Depressurize the Hydraulic System:
   • Shut off the hydraulic power source and relieve the pressure from the system.
   • Follow the manufacturer’s instructions or consult the equipment manual for the proper depressurization procedure.
4. Remove the Cylinder:
   • Disconnect any hydraulic hoses or fittings attached to the cylinder.
   • Unfasten the mounting bolts or brackets securing the cylinder to the equipment.
   • Carefully remove the cylinder from its mounting location.
5. Disassemble the Cylinder:
   • If necessary, remove any external components or accessories attached to the cylinder, such as rod end caps or piston heads.
   • Inspect and clean the cylinder thoroughly to remove any dirt or contaminants.
6. Remove the Old Seals:
   • Identify the location of the seals on the cylinder.
   • Use an appropriate tool, such as a seal pick or seal removal tool, to carefully pry out the old seals.
   • Take note of the seal orientation and arrangement for properly installing the new seals.
7. Clean and Inspect:
   • Clean the seal grooves and the surrounding areas using a lint-free cloth or rag.
   • Inspect the cylinder bore and other components for any signs of damage or wear.
   • If any damage is detected, consult a professional or replace the damaged components.
8. Install the New Seals:
   • Apply a thin layer of hydraulic oil or lubricant to the new seals to aid their installation.
   • Carefully place the new seals into their grooves, ensuring they are appropriately seated and aligned correctly.
   • Use a seal installation or suitable tool with a flat, smooth surface to gently press the seals into place.
   • Take care not to damage or distort the seals during the installation process.
9. Reassemble and Reinstall the Cylinder:
   • Reassemble any disassembled components or accessories onto the cylinder.
   • Reinstall the cylinder into its mounting location, ensuring proper alignment and secure fastening.
   • Reconnect the hydraulic hoses or fittings, ensuring they are correctly tightened and secured.
10. Test and Inspect:

• Restore the hydraulic system’s power and pressurize it according to the manufacturer’s instructions.
• Test the cylinder’s operation and check for any signs of leaks or abnormal behavior.
• If any issues are detected, troubleshoot or consult a professional for further assistance.

Aptidão e capacidade da fábrica:

(1) Montagem

Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.

(2) Usinagem

A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.

(3) Soldagem

(4) Pintura e revestimento

Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.

(5) Testes

Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding caixas de câmbio agrícolas. Exportamos nossos produtos para clientes em todo o mundo e conquistamos uma boa reputação devido à qualidade superior de nossos produtos e ao serviço pós-venda. Convidamos clientes nacionais e estrangeiros a entrar em contato conosco para negociar negócios, trocar informações e cooperar conosco!