Cilindro hidráulico de haste pesada tipo monoaural CA

The CA monaural type heavy rod hydraulic cylinder is a high-performance hydraulic element designed to meet the stringent requirements of heavy-duty industrial applications. With its rugged construction, impressive force output, and reliable operation, this hydraulic cylinder offers exceptional power and durability. Whether lifting, pushing, or pulling, CA monaural type heavy rod hydraulic cylinders provide superior performance to optimize industrial operations.

Essential Characteristics Of Heavy Rod Hydraulic Cylinder:

Robust Construction: This hydraulic cylinder is built with high-quality materials, ensuring strength and longevity. The sturdy construction enables it to withstand heavy loads, high pressures, and challenging working conditions, making it suitable for demanding industrial tasks.

High Force Output:  The CA monaural type heavy rod hydraulic cylinder provides large force output, making it ideal for applications requiring significant power. Its large piston diameter and high-pressure capability provide superior strength and easily handle heavy-duty tasks.

Monaural Design: This hydraulic cylinder features a monaural design, providing simplicity and ease of installation. The monaural configuration simplifies the mounting process and reduces the complexity of hydraulic system integration, offering convenience and time-saving benefits.

Precise Control:  The CA monaural type heavy rod hydraulic cylinder uses precision machined components and high-quality seals to ensure accurate and reliable operation. It can precisely control the movement and positioning of loads for efficient and appropriate processing.

CA Monaural Type Heavy Rod Hydraulic Cylinder Parameter:

Cilindro hidráulico de haste pesada tipo monoaural CA Método de uso:

Mounting:  First, install the CA single-ear heavy rod hydraulic cylinder safely using the appropriate bracket or fixture. Ensure proper alignment and stability during installation to prevent cylinder misalignment or stress.

Hydraulic System Integration:  Follow the manufacturer’s instructions and guidelines to connect hydraulic lines to cylinder ports. The cylinder is integrated into the hydraulic system by connecting it to a suitable pump or power unit. Ensure cylinder specifications and operating requirements are met.

Control and Operation: The control valve in the hydraulic system is used to regulate the flow of hydraulic oil into and out of the cylinder. Adjust the control Settings according to the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

Cilindro hidráulico de haste pesada tipo monoaural CA Manutenção:

Regular maintenance is crucial to ensure optimal performance and longevity of the CA Monaural Type Heavy Rod Hydraulic Cylinder. Follow these maintenance guidelines:

Regular Inspection:  Perform routine inspections to identify signs of wear, damage, or leaks. Check for abnormalities in cylinder blocks, piston rods, seals, and other components. Resolve any issues promptly to prevent further injury or operational inefficiencies.

Lubrication:  Apply the recommended lubricant to the moving parts of the cylinder, including tie rods and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Use the appropriate lubricant type according to the manufacturer’s lubrication interval guidelines.

Seal Replacement:  If seals are found to be deteriorating or leaking, replace seals with genuine parts approved by the manufacturer. Damaged or worn seals can compromise the cylinder’s performance and lead to hydraulic oil leakage.

Cleaning:  Clean cylinders by removing dirt, debris, and other contaminants. Before reassembling, use a non-abrasive cleaner and make sure all parts are arid. Regular cleaning promotes optimal performance and prevents premature wear or damage.

How To Check If Hydraulic Cylinder Is Leaking Internally？

To check if a hydraulic cylinder is leaking internally, you can perform the following steps:

1. Visual Inspection: Start by visually inspecting the exterior of the hydraulic cylinder. Look for any signs of oil or hydraulic fluid around the cylinder body, rod, or seals. External leaks may indicate internal leakage as well.
2. Cylinder Operation: Operate the hydraulic cylinder through its full range of motion. Pay attention to any unusual sounds, vibrations, or jerky movements that may indicate internal leakage. If the cylinder operates smoothly without any unusual behavior, it doesn’t necessarily rule out internal leakage, but it suggests that the issue may be less severe.
3. External Leakage Test: Wipe the cylinder clean and then visually inspect it for any fresh oil or hydraulic fluid after a period of inactivity. If you notice new oil or juice on the cylinder’s exterior, it could indicate internal leakage.
4. Pressure Drop Test: Perform a pressure drop test to check for internal leakage. Follow these steps:a. Ensure the hydraulic system is depressurized and the cylinder is in a safe position.b. Disconnect the hydraulic lines from the cylinder, carefully capping or plugging the openings to prevent fluid loss.c. Apply pressure to the appropriate port of the cylinder using a hand pump or another hydraulic power source.

   d. Monitor the pressure gauge. If the pressure drops significantly over a short period, it suggests internal leakage within the cylinder.

   e. Repeat the test on both sides of a double-acting cylinder if applicable.

5. Rod Extension Test: Extend the cylinder rod partially or entirely, and then inspect the exposed portion of the rod for any signs of hydraulic fluid. If you notice oil or juice on the rod, it may indicate internal leakage past the rod seals.
6. Desmontagem do cilindro: If you suspect internal leakage but haven’t identified it through the previous steps, you may need to disassemble the cylinder for a detailed inspection. Disassembling the cylinder allows you to examine the piston, seals, and other internal components for signs of wear, damage, or contamination.

Aptidão e capacidade da fábrica:

(1) Montagem

Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.

(2) Usinagem

A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.

(3) Soldagem

(4) Pintura e revestimento

Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.

(5) Testes

Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.

Somos um dos melhores fabricantes de cilindros hidráulicos de haste pesada. Podemos oferecer um amplo estoque de cilindros hidráulicos de haste pesada. Também fornecemos o correspondente caixas de câmbio agrícolas. Exportamos nossos produtos para clientes em todo o mundo e conquistamos uma boa reputação devido à qualidade superior de nossos produtos e ao serviço pós-venda. Damos as boas-vindas aos clientes nacionais e estrangeiros que queiram entrar em contato conosco para negociar negócios, trocar informações e cooperar conosco!