Oil/Gas Drilling Derrick Lifting Cylinder

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Oil/Gas Drilling Derrick Lifting Cylinder

The oil/gas drilling derrick lifting cylinder is a critical component in oil and gas drilling operations, specifically designed for lifting and lowering derricks. This specialized hydraulic cylinder plays a crucial role in supporting the vertical movement of the derrick, enabling efficient and safe drilling activities in the oil and gas industry.

The oil/gas drilling derrick lifting cylinder is vital in the oil and gas drilling industry, offering robust construction, high load capacity, and precise control. Its ability to handle heavy loads and provide accurate movement control enhances the efficiency and safety of drilling operations. By following the recommended usage methods and implementing regular maintenance practices, companies can maximize their drilling activities’ performance, longevity, and reliability. The oil/gas drilling derrick lifting cylinder is an indispensable investment for the oil and gas industry, empowering operators to achieve optimal safety, productivity, and success in their drilling operations.

Oil/Gas Drilling Platform Lifting Cylinder Key Characteristics:

  • Robust Construction: The derrick lifting cylinder is built with high-quality materials and a complete design to withstand the demanding conditions of oil and gas drilling operations. Its sturdy construction ensures durability and reliability, even in harsh environmental conditions and extreme temperatures.
  • High Load Capacity: This cylinder is engineered to handle heavy loads associated with lifting and lowering derricks. Its exceptional load-bearing capacity provides the strength and stability required for safe and efficient drilling operations.
  • Precise Control: The lifting cylinder offers precise control over the vertical movement of the derrick, allowing operators to position and adjust the height of the drilling structure accurately. This level of control ensures optimal operational efficiency and enhances safety during critical drilling activities.

Oil/Gas Drilling Derrick Lifting Cylinder Parameter:

Product Name Oil/Gas Drilling Platform Derrick Lifting Cylinder
Features: Realize the lifting and lowering actions of the drilling platform.
Bore diameter: 530mm
Rod diameter:  490mm
Stroke≤9000mm
Pressure: Maximum 20.7MPa
Applications: Oil/Gas Drilling Platform

Oil/Gas Drilling Platform Cylinder Application:

Usage Method Of Oil/Gas Drilling Derrick Lifting Cylinder:

Derrick Lifting: Follow these steps to utilize the Oil/Gas Drilling Derrick Lifting Cylinder effectively:

a. Engage the hydraulic system powering the lifting mechanism and ensure the hydraulic pressure is within the recommended operating range.
b. Use the control interface or lever provided to activate the cylinder, initiating the lifting or lowering action of the derrick.
c. Monitor the derrick’s movement and adjust the cylinder’s operation to achieve the desired height or position.

How To Assemble Hydraulic Cylinder?

Assembling a hydraulic cylinder requires careful attention to detail and following proper procedures to ensure a safe and functional result. Here is a general guide on how to make a hydraulic cylinder:

  1. Gather the Required Components:
    • Cylinder barrel
    • Piston assembly
    • Piston rod
    • Cylinder end caps
    • Seals and O-rings
    • Retaining rings or snap rings
    • Assembly lubricant
  2. Prepare the Components:
    • Clean all components thoroughly to remove any dirt or debris.
    • Inspect all components for any signs of damage or wear. Replace any damaged or worn parts.
  3. Install Seals and O-rings:
    • Apply a thin layer of assembly lubricant to the seals and O-rings.
    • Carefully install the seals and O-rings on the piston, piston rod, and cylinder end caps into their grooves.
  4. Install the Piston Assembly:
    • Slide the piston assembly onto the rod, ensuring it is aligned correctly.
    • Insert the piston rod and piston assembly into the cylinder barrel.
    • Gently push the piston assembly into the cylinder barrel, not damaging the seals.
  5. Attach the Cylinder End Caps:
    • Apply assembly lubricant to the cylinder end cap mating surfaces.
    • Carefully position the cylinder end caps onto the barrel, aligning them properly.
    • Securely fasten the end caps using the appropriate retaining rings or snap rings.
  6. Check for Smooth Operation:
    • Move the piston back and forth within the cylinder barrel to ensure smooth movement and proper alignment.
    • Verify that the seals are not binding or leaking.
  7. Test for Leaks:
    • Connect the hydraulic lines to the cylinder ports.
    • Apply hydraulic pressure to the cylinder, following the manufacturer’s recommended pressure specifications.
    • Inspect the cylinder for any signs of leaks at the seals or connections. Disassemble and recheck the seals if leaks are detected or consult a professional for assistance.

Kemampuan & Kapasitas Pabrik:

(1) Perakitan

Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.

(2) Pemesinan

Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.

(3) Pengelasan

(4) Pengecatan & pelapisan

Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.

(5) Pengujian

Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.

 

 

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