Silinder Hidraulik Batang Berat Tipe Binaural Tipe CB

The Type CB binaural heavy rod hydraulic cylinder is a cutting-edge hydraulic element that delivers superior power, precision, and reliability in demanding industrial applications. With its innovative CB-type binaural design, robust construction, and advanced features, this hydraulic cylinder is designed to perform well in challenging conditions. Whether you need to lift, push, or pull heavy loads, the CB binaural type heavy rod hydraulic cylinder is your solution of choice for optimal performance and efficiency.

Essential Characteristics Of CB Type Binaural Type Heavy Rod Hydraulic Cylinder:

Robust Construction:  The Type CB binaural type heavy rod hydraulic cylinder has a rugged construction that allows it to withstand extreme conditions and heavy workloads. Made of high-quality materials, it offers exceptional durability, longevity, and resistance to wear. The rugged design ensures reliable performance even in harsh operating environments.

CB Type Binaural Design: The CB type binaural design of the cylinder provides enhanced stability, controlled movement, and precise positioning. With two parallel rods extending from either side of the cylinder, it ensures balanced force distribution and minimizes deflection during operation. This design feature results in improved accuracy and efficiency.

Heavy Rod Capability:  The cylinder’s CB type binaural design provides enhanced stability, controlled motion, and precise positioning. Two parallel rods extend from both sides of the cylinder, ensuring a balanced distribution of forces and minimizing deflection during operation. This design feature improves accuracy and efficiency.

CB Type Binaural Type Heavy Rod Hydraulic Cylinder Parameter:

CB Type Binaural Type Heavy Rod Hydraulic Cylinder Usage Method:

Mounting:  First, safely install the two-axle heavy-rod hydraulic cylinder using appropriate mounting brackets or fixtures. Ensure proper alignment and stability during installation to prevent cylinder misalignment or excessive stress.

Hydraulic System Integration:  Connect the hydraulic lines to the cylinder’s ports, following the manufacturer’s instructions and guidelines. Integrate the cylinder into the hydraulic system by connecting it to a suitable pump or power unit. Ensure compatibility with the cylinder’s specifications and operating requirements.

Control and Operation:  The control valve in the hydraulic system regulates the flow of hydraulic oil into and out of the cylinder. Adjust the control Settings according to the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

CB Type Binaural Type Heavy Rod Hydraulic Cylinder Maintenance:

Regular maintenance is essential to ensure optimal performance and longevity of the Biaxial Type Heavy Rod Hydraulic Cylinder. Follow these maintenance guidelines:

Regular Inspection: Conduct routine inspections to identify signs of wear, damage, or leaks. Inspect the cylinder body, piston rod, seals, and other components for abnormalities. Address any issues promptly to prevent further injury or operational inefficiencies.

Lubrication:  Apply the recommended lubricant to the moving parts of the cylinder, including tie rods and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Use the appropriate lubricant type according to the manufacturer’s lubrication interval guidelines.

Seal Replacement: If you notice seal deterioration or leakage, replace the seals using genuine manufacturer-approved parts. Damaged or worn seals can compromise the cylinder’s performance and may lead to hydraulic fluid leaks.

Cleaning:  Remove dirt, debris, and other contaminants and keep cylinders clean. Before reassembling, use a non-abrasive cleaner and make sure all parts are arid. Regular cleaning promotes optimal performance and prevents premature wear or damage.

How To Rebuild Hydraulic Cylinder Diagram？

Rebuilding a hydraulic cylinder involves disassembling the cylinder, inspecting its components, replacing worn or damaged parts, and reassembling the cylinder. While it is difficult to provide an interactive diagram, I can provide you with a step-by-step guide on how to rebuild a hydraulic cylinder:

1. Gather Tools and Materials:
   • Wrenches or socket set
   • Hydraulic cylinder rebuild kit (includes seals, O-rings, and other necessary components)
   • Cleaning solvent
   • Lubricating oil or hydraulic fluid
   • Soft mallet or hammer
   • Bench vise (optional)
   • Safety goggles and gloves
2. Cylinder Disassembly:
   a. Ensure the hydraulic system is depressurized and the cylinder is in a safe position.
   b. Remove any mounting brackets or fixtures securing the cylinder to the equipment.
   c. Locate and remove the retaining bolts or pins holding the cylinder’s end caps.
   d. Gently tap the end cap with a soft mallet or hammer to dislodge it from the cylinder.
   e. Once the end cap is removed, carefully pull out the piston assembly, taking note of its orientation and any seals that may come with it.
   f. Repeat the process for the other end cap, if applicable.
3. Component Inspection:
   a. Inspect the cylinder barrel for signs of scoring, pitting, or other damage. The cylinder barrel may need to be replaced if significant damage is present.
   b. Examine the piston and rod for wear, scoring, or bent sections. If necessary, replace the piston or rod.
   c. Check the seals and O-rings for wear, cracks, or damage. Replace any seals that show signs of deterioration.
4. Cleaning:
   a. Clean all disassembled components using a suitable cleaning solvent to remove dirt, debris, and old lubricant.
   b. Use a soft cloth or brush to remove any stubborn residues.
   c. Ensure all components are thoroughly dried before proceeding.
5. Reassembly:
   a. Apply a small amount of lubricating oil or hydraulic fluid to the new seals and O-rings to ease installation.
   b. Install the new seals and O-rings onto the piston and end caps, ensuring they are properly seated.
   c. Carefully insert the piston assembly back into the cylinder barrel, aligning it with the rod and seals.
   d. Securely attach the end caps to the cylinder barrel using the retaining bolts or pins.
   e. Tighten the bolts or pins to the manufacturer’s specified torque settings.
   f. Check the movement of the piston and rod to ensure smooth operation.
6. Cylinder Testing:
   a. Reinstall the hydraulic cylinder onto the equipment, following the manufacturer’s guidelines.
   b. Restore hydraulic pressure to the system and test the cylinder’s functionality.
   c. Monitor for any leaks, abnormal noises, or irregular movements.
   d. Make any necessary adjustments or repairs before returning the equipment to regular operation.

Kemampuan & Kapasitas Pabrik:

(1) Perakitan

Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.

(2) Pemesinan

Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.

(3) Pengelasan

(4) Pengecatan & pelapisan

Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.

(5) Pengujian

Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.

We are one of the best heavy rod hydraulic cylinder manufacturers. We can offer wide heavy rod hydraulic cylinder stock. We also provide corresponding gearbox pertanian. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and bekerja sama dengan kami!