Silinder Hidraulik Metalurgi Tipe Tripod Aksial

The axial tripod-type metallurgical hydraulic cylinder is a highly efficient and durable component explicitly designed for metallurgical applications. This product offers superior performance, precise control, and reliable operation in demanding industrial settings. Its unique axial tripod design ensures stability, accuracy, and enhanced safety.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Axial Tripod Type Metallurgical Hydraulic Cylinder Parameter:

Silinder Hidraulik Metalurgi Tipe Tripod Aksial Usage Method:

1. Mounting and Installation:
   • Determine the appropriate installation position of the hydraulic cylinder according to the specific metallurgical application and equipment requirements.
   • Ensure the mounting surface is clean, flat, and capable of withstanding the cylinder’s load.
2. Connection to Hydraulic System:
   • Connect the hydraulic cylinder to the hydraulic system using compatible hydraulic hoses or pipes.
   • Ensure proper alignment and secure connection to prevent leaks.
3. System Integration and Calibration:
   • According to the manufacturer’s guidelines, integrate metallurgical hydraulic cylinders into metallurgical equipment or systems.
   • Calibrate the system to achieve desired performance and operating parameters.
4. Operating the Cylinder:
   • Activate the hydraulic system to apply pressure and initiate the movement of the hydraulic cylinder.
   • The hydraulic control system controls the cylinder extension, retraction, and positioning.

Silinder Hidraulik Metalurgi Tipe Tripod Aksial Maintenance:

1. Regular Inspection:
   • Perform a routine inspection of the hydraulic cylinder for signs of leakage, wear, or damage.
   • Check mounting brackets, fasteners, and connections to ensure they are safe and functioning correctly.
2. Lubrication:
   • Follow the manufacturer’s recommendations for lubrication intervals and the type of lubricant used.
   • Apply lubricant to necessary parts such as piston rods, seals, and bearings to reduce friction and ensure smooth operation.
3. Cleaning:
   • Keep the hydraulic cylinder and the surrounding environment clean to avoid dirt, debris, and pollutants affecting the hydraulic cylinder’s performance.
   • Use proper cleaning methods and materials to avoid damaging the cylinder or its components.

How To Take Apart A Hydraulic Cylinder?

Taking apart a hydraulic cylinder requires careful disassembly to avoid damage and ensure safe handling. Here are the general steps to follow:

1. Safety Precautions:
   • Ensure the hydraulic system is depressurized and the cylinder is retracted.
   • Use appropriate personal protective equipment, such as gloves and safety glasses.
   • Prepare a clean and organized workspace with adequate lighting and ventilation.
2. Identify Cylinder Components:
   • Familiarize yourself with the different parts of the hydraulic cylinder, including the cylinder body, piston, rod, seals, and end caps.
3. Remove External Connections:
   • Disconnect any hydraulic hoses, fittings, or other external connections attached to the cylinder.
   • Use appropriate tools like wrenches or pliers to loosen and remove the connections carefully.
4. Secure the Cylinder:
   • Place the cylinder securely in a vise or similar holding fixture, ensuring it is stable and won’t move during disassembly.
5. Remove the Rod End Cap:
   • Locate the rod end cap, typically at the end of the cylinder opposite the piston.
   • Use the appropriate wrench or socket to loosen and remove the bolts securing the rod end cap.
   • Tap the end cap gently with a rubber mallet to break any seal or adhesive bond.
6. Separate the Rod and Piston Assembly:
   • Once the rod end cap is removed, carefully slide the rod and piston assembly out of the cylinder body.
   • Support the weight of the assembly to prevent it from falling or causing damage.
7. Disassemble the Rod and Piston Assembly:
   • Examine the rod and piston assembly for retaining rings, snap rings, or other controlling devices.
   • Use appropriate tools, such as pliers or snap ring pliers, to remove these retaining devices, allowing the assembly disassembly into its components.
   • Take note of the order and orientation of each component for reassembly.
8. Inspect and Clean:
   • Inspect all the disassembled components for wear, damage, or signs of leakage.
   • Clean each component thoroughly using an appropriate solvent or cleaning agent to remove dirt, debris, and hydraulic fluid residue.
   • Dry the components completely before reassembly.
9. Reassembly or Component Replacement:
   • Replace any damaged or worn components with new ones following the manufacturer’s specifications.
   • Reassemble the hydraulic cylinder in the reverse order of disassembly, ensuring proper alignment and orientation of components.
   • Tighten bolts or fasteners to the manufacturer’s recommended torque specifications.

Kemampuan & Kapasitas Pabrik:

(1) Perakitan

Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.

(2) Pemesinan

Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.

(3) Pengelasan

(4) Pengecatan & pelapisan

Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.

(5) Pengujian

Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding gearbox pertanian. Kami telah mengekspor produk kami ke klien di seluruh dunia dan mendapatkan reputasi yang baik karena kualitas produk dan layanan purna jual kami yang unggul. Kami menyambut pelanggan di dalam dan luar negeri untuk menghubungi kami untuk menegosiasikan bisnis, bertukar informasi, dan bekerja sama dengan kami!