Head Pin tüüpi metallurgiline hüdrosilinder

The head pin type metallurgical hydraulic cylinder is a cutting-edge element designed explicitly for metallurgical applications. With its advanced features and rugged construction, this hydraulic cylinder provides superior performance, precise control, and reliable operation in demanding industrial environments. Headpin-type cylinders offer efficiency and durability when used in steel mills, foundries, or other metallurgical processes.

The hydraulic cylinder of Y-HG1 series metallurgical equipment is a double-acting piston cylinder; the cylinder diameter is generally within the range of 40~320mm, and the working pressure is <=16MPA. The hydraulic oil system can transport the active medium, such as emulsion, and install different models, such as flanges, earrings, pins, and release devices (base).

Kõrge täpsusega CNC-hoonestusmasin, automaatne keevitusmasin, vertikaalne, horisontaalne töötluskeskus, portaal-töötluskeskus, CNC-treiping ja muud töötlemisseadmed, toote kvaliteet on stabiilne ja garanteeritud.

Head Pin Type Metallurgical Hydraulic Cylinder Parameter:

Head Pin tüüpi metallurgiline hüdrosilinder Kasutamise meetod:

1. Paigaldamine ja paigaldamine:
   • Vastavalt metallurgiliste seadmete erinõuetele määrake kindlaks hüdrosilindri sobiv paigaldusasend.
   • Ensure that the mounting surface is clean, flat, and able to withstand the weight and load of the cylinder.
2. Ühendus hüdraulikasüsteemiga:
   • Ühendage metallurgiline hüdrosilinder hüdraulikasüsteemiga, kasutades selleks sobivat hüdraulikavoolikut või -toru.
   • Ensure proper alignment and secure connections to prevent leaks.
3. Süsteemi integreerimine ja kalibreerimine:
   • By the manufacturer’s guidelines, integrate metallurgical hydraulic cylinders into metallurgical equipment or systems.
   • Calibrate the system to achieve optimal performance and desired operation parameters.
4. Operating the Cylinder:
   • Activate the hydraulic system to apply pressure and initiate the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension, contraction, and positioning for precise metallurgical operation.

Head Pin tüüpi metallurgiline hüdrosilinder Omadused:

• Head pin design: The unique head pin design ensures increased stability, precise control, and improved load distribution during operation.
• Metallurgical application focus: Hydraulic cylinders are precisely designed to meet the demanding requirements of metallurgical processes and provide optimal performance under extreme conditions.
• Durability and reliability: Using high-quality materials and undergoing rigorous testing, the cylinder has long-term durability and reliable operation.
• Precise positioning: Metallurgical hydraulic cylinders allow exact positioning and motion control, enabling accurate and efficient metallurgical operations.
• Safety features: The design incorporates overload protection and emergency shutdown mechanisms, prioritizing operator safety.

How To Replace Hydraulic Cylinder Seals?

Replacing hydraulic cylinder seals requires careful attention to detail and adherence to proper procedures. Here’s a step-by-step guide to help you with the process:

1. Gather the Necessary Tools and Materials:
   • New seals for the hydraulic cylinder.
   • Seal installation tool kit (if available).
   • Clean rags or towels.
   • Proper personal protective equipment, such as gloves and safety glasses.
2. Prepare the Work Area:
   • Ensure you have a clean and well-lit workspace to perform the seal replacement.
   • Clean the exterior of the hydraulic cylinder to prevent dirt and debris from entering during the process.
3. Depressurize the Hydraulic System:
   • Shut off the hydraulic power source and relieve the pressure from the system.
   • Follow the manufacturer’s instructions or consult the equipment manual for the proper depressurization procedure.
4. Remove the Cylinder:
   • Disconnect any hydraulic hoses or fittings attached to the cylinder.
   • Unfasten the mounting bolts or brackets securing the cylinder to the equipment.
   • Carefully remove the cylinder from its mounting location.
5. Disassemble the Cylinder:
   • Remove any external components or accessories attached to the cylinder, such as rod end caps or piston heads.
   • Inspect and clean the cylinder thoroughly to remove any dirt or contaminants.
6. Remove the Old Seals:
   • Identify the location of the seals on the cylinder.
   • Use an appropriate tool, such as a seal pick or seal removal tool, to carefully pry out the old seals.
   • Take note of the seal orientation and arrangement for properly installing the new seals.
7. Clean and Inspect:
   • Clean the seal grooves and the surrounding areas using a lint-free cloth or rag.
   • Inspect the cylinder bore and other components for any signs of damage or wear.
   • If any damage is detected, consult a professional or replace the damaged components.
8. Install the New Seals:
   • Apply a thin layer of hydraulic oil or lubricant to the new seals to aid their installation.
   • Carefully place the new seals into their grooves, ensuring they are appropriately seated and aligned correctly.
   • Use a seal installation or suitable tool with a flat, smooth surface to gently press the seals into place.
   • Take care not to damage or distort the seals during the installation process.
9. Reassemble and Reinstall the Cylinder:
   • Reassemble any disassembled components or accessories onto the cylinder.
   • Reinstall the cylinder into its mounting location, ensuring proper alignment and secure fastening.
   • Reconnect the hydraulic hoses or fittings, ensuring they are correctly tightened and secured.
10. Test and Inspect:

• Restore the hydraulic system’s power and pressurize it according to the manufacturer’s instructions.
• Test the cylinder’s operation and check for any signs of leaks or abnormal behavior.
• If any issues are detected, troubleshoot or consult a professional for further assistance.

Tehase võimekus ja suutlikkus:

(1) Kokkupanek

Meil on esmaklassiline sõltumatu teadus- ja arendustegevuse montaažiplatvorm. Hüdrosilindrite tootmistöökojas on neli poolautomaatset tõstesilindrite koosteliini ja üks automaatne kallutussilindrite koosteliin, mille kavandatud aastane tootmisvõimsus on 1 miljon tükki. Spetsiaalsete silindrite töökoda on varustatud erinevate spetsifikatsioonidega poolautomaatse puhastusmontaažisüsteemiga, mille kavandatud aastane tootmisvõimsus on 200 000 ja mis on varustatud kuulsate CNC-töötlemisseadmete, mehaanilise töötlemise keskuse, suure täpsusega silindrite töötlemise eriseadmete, robotkeevitusmasina, automaatse puhastusmasina, automaatse silindri kokkupanemise masina ja automaatse värvimise tootmisliiniga. Olemasolevad kriitilised seadmed rohkem kui 300 komplekti (komplekti). Seadmete ressursside optimaalne jaotamine ja tõhus kasutamine tagavad toodete täpsusnõuded ja vastavad toodete kvaliteedinõuetele.

(2) Töötlemine

Töödeldav töökoda on varustatud kohandatud kallutatud rööpse treipingi keskuse, mehaanilise keskuse, kiire lihvimismasina, keevitusroboti ja muude seotud seadmetega, mis suudavad töödelda silindritorusid, mille maksimaalne siseläbimõõt on 400 mm ja maksimaalne pikkus on 6 meetrit.

(3) Keevitamine

(4) Värvimine ja katmine

Väikese ja keskmise suurusega silindri automaatse veepõhise värvipinnakattega liinide abil, et saavutada automaatne robotlaadimine ja mahalaadimine ning automaatne pihustamine, projekteerimisvõimsus 4000 tükki vahetuse kohta;
Meil on ka poolautomaatne suurte balloonide värvimise tootmisliin, mis töötab jõukettaga ja mille projekteerimisvõimsus on 60 kasti ühe vahetuse kohta.

(5) Testimine

Meil on esmaklassilised kontrolliseadmed ja katsestendid, et tagada silindri jõudlus vastavus nõuetele.

Oleme üks parimaid metallurgiliste hüdrosilindrite tootjaid. Me saame pakkuda põhjalikku metallurgilise hüdrosilindri varu. Pakume ka vastavaid põllumajanduslikud käigukastid. Oleme eksportinud oma tooteid klientidele üle maailma ja teeninud hea maine tänu meie suurepärasele tootekvaliteedile ja müügijärgsele teenindusele. Me tervitame kliente kodus ja välismaal, et võtta meiega ühendust, et pidada läbirääkimisi äri, vahetada teavet ja teha meiega koostööd!