Reach Stacker Steering Cylinder

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Reach Stacker Steering Cylinder

The reach stacker steering cylinder is a vital hydraulic component designed to optimize control and maneuverability of reach stackers in material handling operations. This specialized cylinder enables smooth and precise steering, allowing operators to navigate tight spaces and handle heavy loads with ease. With its exceptional features, robust construction, and reliable performance, the reach stacker steering cylinder revolutionizes the efficiency and productivity of material handling processes.

The reach stacker steering cylinder is a game-changer in material handling operations, offering enhanced control, maneuverability, and efficiency. With its exceptional steering capabilities, high load-bearing capacity, and optimal energy efficiency, this cylinder empowers operators to navigate reach stackers with ease, increasing productivity and safety. By following the recommended usage methods and implementing regular maintenance practices, companies can maximize the performance, longevity, and reliability of their reach stacker operations. The reach stacker steering cylinder is a valuable investment for any material handling fleet, enabling precise control, efficient maneuvering, and seamless operations in the competitive material handling industry.

Reach Stacker Steering Cylinder Key Characteristics:

  • Enhanced Steering Control: The reach stacker steering cylinder offers exceptional steering control, allowing operators to navigate reach stackers precisely. It ensures smooth and responsive steering, facilitating accurate positioning of containers and efficient maneuvering in confined spaces. Operators can confidently navigate complex layouts, improving productivity and reducing the risk of accidents or damage.
  • High Load-bearing Capacity: This cylinder is designed to withstand heavy loads encountered in material handling operations. It is engineered with sturdy materials and robust construction, enabling it to handle the rigors of demanding applications. The Reach Stacker Steering Cylinder ensures stability and reliability, even when maneuvering large containers or carrying substantial loads, enhancing safety and performance.
  • Optimal Efficiency: The reach stacker steering cylinder contributes to overall operational efficiency by minimizing energy loss during steering maneuvers. It features advanced hydraulic technology that reduces internal friction, improving energy efficiency and reducing power consumption. This efficiency translates into cost savings and prolonged equipment lifespan.

Reach Stacker Steering Cylinder Parameter:

Product NameReach Stacker Luffing Cylinder
Features:Realize the adjustment of the direction of the crane’s tires
Bore diameter:80mm~200mm
Rod diameter:60mm~100mm
Stroke≤9500mm
Pressure:Maximum 25MPa
Applications:Reach Stacker

Reach Stacker Cylinder Application:

Usage Method Of Reach Stacker Steering Cylinder:

Steering Control: To utilize the Reach Stacker Steering Cylinder effectively, follow these steps:

a. Engage the reach stacker’s hydraulic system and ensure the hydraulic pressure is within the recommended operating range.
b. Utilize the reach stacker’s steering controls, such as a steering wheel or joystick, to direct the vehicle’s movement.
c.The reach stacker steering cylinder will respond to the operator’s input, translating it into smooth and precise steering motions.
d. Monitor the reach stacker’s direction and adjust the steering input to achieve the desired path or positioning.

How Hydraulic Cylinders Are Made?

Hydraulic cylinders are commonly manufactured using a systematic process involving several key steps. While the specifics may vary depending on the manufacturer and cylinder design, the following is a general overview of how hydraulic cylinders are made:

  1. Design and Engineering:
    • The process begins with the design and engineering phase. Engineers and designers create detailed specifications, considering load capacity, stroke length, operating pressure, and environmental conditions.
  2. Material Selection:
    • Once the design is finalized, suitable materials are selected based on the application requirements. Common materials used for hydraulic cylinders include high-strength steel for the cylinder barrel, piston, and rod, and seals and gaskets made from elastomers or other suitable materials.
  3. Cylinder Barrel Production:
    • The cylinder barrel is typically manufactured through a process called honing. Honing involves precision machining the inner surface of the barrel to achieve a smooth and precise finish. This ensures optimal sealing and reduces friction during operation.
  4. Piston and Rod Production:
    • The piston and rod are typically machined from high-strength steel. CNC or other machining techniques are used to achieve precise dimensions and tolerances. The piston may have grooves for seals, and the rod is often hardened and chromed for durability and resistance to wear.
  5. Assembly:
    • The assembly process involves fitting various components together to create the hydraulic cylinder. This includes inserting seals, bearings, and other necessary parts into the barrel, attaching the piston and rod, and securing them with retaining rings or bolts.
  6. Surface Treatment and Coating:
    • Depending on the application and environmental conditions, the hydraulic cylinder may undergo surface treatments and coatings to enhance corrosion resistance and durability. This can include electroplating, painting, or applying specialized coatings.
  7. Testing and Quality Control:
    • Once the assembly is complete, hydraulic cylinders undergo rigorous testing to meet quality and performance standards. This may include pressure, leakage, and functional testing to verify proper operation and reliability.
  8. Final Finishing and Packaging:
    • After passing quality control checks, the hydraulic cylinders undergo final finishing processes, such as cleaning, deburring, and cosmetic enhancements. They are then carefully packaged for shipment or storage, ready to be installed in hydraulic systems.

Capacidad de la fábrica:

(1) Montaje

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Mecanizado

El taller de mecanizado está equipado con un centro de torneado de carril inclinado personalizado, un centro de mecanizado, una máquina de bruñido de alta velocidad, un robot de soldadura y otros equipos relacionados, que pueden procesar tubos cilíndricos con un diámetro interior máximo de 400 mm y una longitud máxima de 6 metros.

(3) Soldadura

(4) Pintura y revestimiento

Con pequeñas y medianas líneas de cilindros automáticos de recubrimiento de pintura a base de agua, para lograr la carga y descarga automática de robots y pulverización automática, la capacidad de diseño de 4000 piezas por turno;
También disponemos de una línea semiautomática de producción de pintura para grandes cilindros accionada por cadena, con una capacidad de diseño de 60 cajas por turno.

(5) Pruebas

Disponemos de instalaciones de inspección y bancos de pruebas de primera clase para garantizar que el rendimiento del cilindro cumple los requisitos.

 

 

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding cajas de cambios agrícolas. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and colabore con nosotros!

 

 

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