Bucket Cylinder for Aotai AT60E-9

Introduction

A bucket cylinder is a specialized hydraulic cylinder designed for controlling the motion of the bucket in heavy machinery such as excavators, backhoe loaders, and front-end loaders. Its main function is to enable the bucket to lift, lower, and tilt, making it easier to carry out various material handling tasks. The bucket cylinder achieves precise control of the bucket’s movements by using changes in hydraulic oil pressure in the hydraulic system, enabling operators to handle heavy loads efficiently and adapt to complex working environments and diverse job requirements.

Features

• High Strength and Durability

  Typically made of high-strength steel or aluminum, the bucket cylinder can withstand high pressure and heavy loads, adapting to harsh working environments. Its design considers wear resistance and corrosion resistance, extending its service life.

• Efficient Hydraulic Operation

  By using hydraulic oil pressure to achieve smooth extension and contraction movements, the bucket cylinder can respond quickly to operating commands, providing powerful pushing and pulling forces suitable for handling heavy loads and complex job tasks.

• Diverse Types

  The bucket cylinder can be single-acting (using hydraulic in only one direction) or double-acting (using hydraulic in both directions) depending on the operational requirements. Some models are telescopic, allowing for greater extension without increasing external dimensions, making them suitable for applications with limited space.

• Can Be Produced by Our Company

  Our product can perfectly replace these hydraulic cylinders.

Applications

The bucket cylinder finds diverse applications, such as:

• Construction Equipment

  In excavators, they are essential for digging, loading, and moving soil or debris. In backhoe loaders, the bucket cylinder helps with both digging and lifting.

• Agricultural Machinery

  They are used in front-end loaders for scooping, lifting, and transporting soil, hay, and other materials. In excavators, the bucket cylinder allows digging into the soil. In front-end loaders, they help with lifting and dumping cargo effectively.

Design Considerations and Selection Criteria

Bucket cylinder design considerations include load-bearing capacity, sealing, durability, safety, and maintainability. Key points of discussion include:

• Load-Bearing Capacity

  The bucket cylinder must be able to withstand the weight of the material being handled and the forces generated during its operation.

• Sealing

  Various types of seals, such as piston seals and rod seals, are used to prevent hydraulic fluid leakage, and they must withstand high temperature and pressure.

• Durability

  The bucket cylinder must be designed to withstand harsh working conditions and resist wear and tear over time.

• Safety

  The bucket cylinder must be designed and installed to minimize the risk of accidents, such as leaks or cylinder failure.

• Maintainability

  The bucket cylinder must be designed to facilitate maintenance and repair, including ease of access to seals and the cylinder’s interior.

Sealing and Lubrication for Bucket Cylinder

Bucket cylinder sealing and lubrication are essential for ensuring its long life span. The following practices are recommended:

• Use of Durable Seals

  Seals such as piston seals and rod seals should be made of wear-resistant materials such as polyurethane and nitrile rubber.

• Fine Surface Treatment

  The cylinder and thread surface should be finely processed to improve wear resistance.

• Regular Lubrication

  The bucket cylinder should be lubricated with an appropriate amount of hydraulic oil at regular intervals.

Maintenance and Repair

Regular inspection and preventive maintenance measures are essential for maintaining the bucket cylinder’s reliability and prolonging its service life. Common maintenance tasks include:

• Regular Inspections

  Periodic checks should be performed to assess the bucket cylinder’s condition and detect any signs of damage or wear.

• Proper Lubrication

  The bucket cylinder should be lubricated appropriately to ensure its smooth operation.

• Seal Replacement

  Worn-out seals should be replaced as soon as possible to prevent hydraulic fluid leakage and ensure proper operation.

• Alignment Check

  Proper alignment of the cylinder is essential for its effective operation. It is recommended to use appropriate installation supports to fix the cylinder in place.

• Parts Replacement and Rebuilding Services

  Replacement parts and rebuilding services are available to enhance the bucket cylinder’s longevity and performance.

Safety Considerations and Environmental Factors

Safety measures are crucial when working with hydraulic cylinders to prevent accidents and ensure the safety of operators and bystanders. Environmental factors such as high temperatures, humidity, and corrosion can also affect the bucket cylinder’s performance and life span.

Troubleshooting and Common Problems

The following are some common bucket cylinder problems and possible solutions:

• Leakage

  Hydraulic fluid leakage is a common issue with bucket cylinders, and it can be caused by damaged seals, misaligned components, or worn-out parts. The solution is to replace the faulty components immediately.

• Lack of Power

  If the bucket cylinder is not providing enough power, it may be due to low hydraulic fluid pressure or a malfunctioning hydraulic pump. The solution is to check and adjust the hydraulic pressure and replace the hydraulic pump if necessary.

• Stuck Cylinder

  If the bucket cylinder is stuck in one position, it may be due to a damaged piston or rod or an improperly aligned component. The solution is to replace the faulty components and align the cylinder correctly.

About Our Company

We are a manufacturer of replacement hydraulic cylinders with a complete product range, becoming one of the leading hydraulic cylinder manufacturers and wholesale distributors in both domestic and international markets. We follow the principle of excellent quality and rely on industrialized production management strategies in finely processed manufacturing workshops. From the use of technology talents, digital high-end manufacturing equipment, and professional testing systems, we continuously improve the manufacturing platform for workshops, improve product quality production routes, and have a strong creative ability to meet customer demands with high efficiency, accuracy, and quality.

• Professionalism

  Our company has a strong technical team, advanced production equipment, and professional testing systems to ensure the quality of our products.

• International Certification

  Our products have passed various international certifications such as ISO9001:2015, SGS, and CE.

• Customization Services

  We provide customized services according to customer requirements to meet their diverse needs.

• Production Equipment

  We use advanced production equipment, such as automatic welding machines, CNC machining centers, and precision grinding machines, to improve product quality and production efficiency.

• After-Sales Services

  We provide a comprehensive after-sales service, including technical support, warranty, and repair services to ensure customer satisfaction.

Author: lyl.